Mendeleev Commun., 2011, 21, 125–128
– 125 –
© 2011 Mendeleev Communications. All rights reserved.
Mendeleev
Communications
Multiwall carbon nanotubes (MWCNTs) can be used as supports
for nickel nanocrystals with controlled pore size distributions
and surface areas and great thermal and chemical stability. They
demonstrated wide opportunities in decoration of the outer sur-
face of MWCNT
1–16
and/or filling their internal channels.
17,18
The synthesis of Ni/MWCNT composites by nickel-catalyzed
decomposition of hydrocarbons gives a material with low metal
loading where it is located mainly at the ends of nanotubes. In
order to obtain appropriate catalysts, it is important to combine
a small crystal size with a maximal metal loading.
In this study, different nickel deposition methods on MWCNT
surfaces were compared. Sonochemical deposition from Ni(CO)
4
in decaline was used for the first time to prepare Ni/MWCNT
composite with nickel size less than 10 nm under loadings of
25–50 wt%.
†
Starting MWCNTs were obtained as bundles of nanotubes (ex-
ternal diameter, 30–80 nm) aggregates of ~2 mm size [Figure 1(a),(b)].
Nanotubes contained narrow empty channels with a diameter of
3–4 nm and formed voids as wider mesopores inside the aggregates.
Nanotube walls consisted of parallel slightly disoriented graphene
layers [Figure 1(c)], as confirmed by XRD after the removal of
residual nickel, which occurred in the forms of metallic (Ni
0
)
and oxide (NiO) nanoparticles (Figure 2, curve 1). It consumed
hydrogen in the same temperature range as pure NiO (Figure 3,
curves 2, 3). Nickel nanocrystals in sample S1 demonstrated size
distribution of 20–100 nm and were located mainly at the ends
of tubes [Figure 1(b)]. The average size was estimated at 30 nm
from XRD data (Table 1).
The nickel content of sample S2, obtained by nickel deposition
on purified carboxylated MWCNTs was 11 wt% according to
chemical and XRD phase analysis with an average crystal size
Decoration of multiwall carbon nanotubes with nickel nanoparticles:
effect of deposition strategy on metal dispersion and performance
in the hydrogenation of p-chloroacetophenone
Miron V. Landau,*
a
Sergei V. Savilov,
b
Marina N. Kirikova,
b
Nikolai B. Cherkasov,
b
Anton S. Ivanov,
b
Valery V. Lunin,
b
Yuri Koltypin
c
and Aharon Gedanken
c
a
Department of Chemical Engineering, Ben-Gurion University of the Negev, 84105 Beer-Sheva, Israel.
Fax: +972 8 647 9427; e-mail: mlandau@bgu.ac.il
b
Department of Chemistry, M. V. Lomonosov Moscow State University, 119991 Moscow, Russian Federation
c
Department of Chemistry, Bar-Ilan University, 52900 Tel-Aviv, Israel
04.003 DOI: 10.1016/j.mencom.2011.
The sonochemical deposition of nickel nanoparticles onto the multiwall carbon nanotube aggregates leads to a uniformly distributed
metal phase at high loadings and an average nickel crystal size of 4–8 nm at a 25–50 wt% nickel content. Its application enhances the
catalytic activity of Ni/multiwall carbon nanotube material in the selective hydrogenation of chloroacetophenone by factors of 2–18,
as compared with that prepared by traditional decoration methods.
†
The MWCNTs with a diameter of 50–100 nm (sample S1) were syn-
thesized by the pyrolysis of a benzene–ethanol solution of nickel acetyl-
acetonate at 1000 °C.
12
After nickel extraction with 65% HNO
3
, the
surface of MWCNTs was carboxylated by treatment with H
2
SO
4
/HNO
3
(3:1, v/v) under sonication for 3 h at 40 °C followed by washing with
water
19
and drying at 80 °C in air. MWCNT surface area was determined
as 216±8 m
2
g
–1
. Carboxylated MWCNTs were decorated with metallic
nickel by: (1) deposition of reducible Ni-containing precursors from
aqueous solutions [1 M acetate (samples S2, S4) or formate (sample S3)]
sonicated (20 kHz) at room temperature for 1 h followed by heating at
350 °C in nitrogen and reducing in an H
2
flow (100 cm
3
min
–1
) for 3 h at
550 °C (sample S2, S3). For sample S4 final reduction step after heating
in nitrogen was conducted in 5% hydrazine hydrate in NaCl solution under
sonication followed by treatment with an aqueous NaOH solution, washing
with water and drying in vacuo at room temperature in a glove box.
Sonochemical deposition was done by sonication of carboxylated
MWCNTs in Ni(CO)
4
solution in decalin with Ti-horn (20 kHz, 100 W cm
–2
)
sonicator (VCX 750, Sonics&Materials) under Ar at 5–10 °C for 3 h. The
metal loading was controlled varying the concentration of metal precursor
at the sonochemical deposition step in a range from 0.02 (sample S5) to
0.05 M (sample S6). For preparation of sample S7 the water–ethanol
solution of nickel nitrate was added to MWCNTs at amount corresponding
to their solution capacity. The material was heated at 350 °C in nitrogen
and reduced in an H
2
flow (100 cm
3
min
–1
) for 3 h at 550 °C. H
2
-TPR
experiments were performed on AMI-100 (Zeton-Altamira Co.) equipped
with a TCD detector at 10% H
2
–Ar flow of 25 ml min
–1
with gradual
temperature increase of 5 K min
–1
. Conventional wide-angle XRD patterns
were obtained with a Philips 1050/70 powder diffractometer fitted with
a graphite monochromator and Crystal Logic software. The nickel content
of Ni/MWCNT-supported catalysts was calculated based on metal/carbon
atomic ratios measured by energy-dispersive X-ray analysis spectro-
scopy (EDAX, Quanta-2000, SEM-EDAX, FEI Co) and by ICP method
(Instrument Optima 3000, Perkin Elmer Co.) in the solution obtained after
HNO
3
(70%) treatment. Adsorption-desorption isotherms were obtained
with a NOVA-2000 (Quantachrome Inc., version 7.11) surface area analyzer.
HRTEM analysis was conducted on a FasTEM JEOL 2010 microscope
operating at 200 kV. Activity and selectivity of Ni/MWCNT catalysts was
tested in hydrogenation of p-chloroacetophenone (PCAP), conducted in a
20 ml stainless steel batch reactor with internal Teflon coating equipped
with a magnetic stirrer. The reduced or vacuum-dried (direct nickel deposi-
tion) catalysts were loaded in the glow box to the reactor filled with liquid
reaction mixture that protected it from contacting with air at the following
testing steps. The testing conditions: P
H
2
= 30 atm, T = 100 °C, catalyst
loading 0.2 g, reaction mixture – 0.3 g of PCAP in 12 ml of Pr
i
OH, reaction
time t = 5–12 h needed for keeping the PCAP conversion in the range of
10–30%. The reaction rate was calculated as V [mmol (g cat.)
–1
h
–1
] =
= [(10
3
× 0.3/MW)X]/wt, where X is PCAP conversion, MW is PCAP
molecular weight, and w is catalyst weight (g). The contents of residual
PCAP and its hydrogenation products were analyzed by GC [an HP-6890
instrument equipped with FID employing a capillary DB-WAX column
(30 m, i.d. = 0.25 mm) and He as a carrier gas]. 2-Methoxyethyl ether was
used as an internal standard. The selectivity for 1-(p-chlorophenyl)ethanol
(hydrogenation route) and acetophenone (hydrodechlorination route) was
calculated based on the concentrations of these compounds found in the
products mixture by GC analysis.