Journal of Membrane Science 367 (2011) 306–313
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Journal of Membrane Science
journal homepage: www.elsevier.com/locate/memsci
Use of fluorescent silica particles for checking the integrity of microfiltration
membranes
Soo Hoon Choi, Juhee Yang, Changwon Suh, Jinwoo Cho
∗
Water Environment Center, Environmental Division, Korea Institute of Science and Technology, 39-1, Hawolgok-dong, Wolsong-gil 5, Seoungbuk-gu, Seoul 136-791, Republic of Korea
article info
Article history:
Received 9 March 2010
Received in revised form 4 November 2010
Accepted 5 November 2010
Available online 12 November 2010
Keywords:
Membrane
Integrity test
Fluorescent silica particles
Surrogate
Dimensional analysis
Image analysis
abstract
In this study, a new approach utilizing silica-based fluorescent particles as a surrogate for checking the
integrity of microfiltration membranes was systematically investigated. The fluorescent particles were
synthesized as spheres with diameters of 0.5–0.7 m and used to test the integrity of microfiltration
membranes with nominal pore sizes of 0.25 m. The fluorescent particles only flowed through the dam-
aged parts of membranes. The permeates were then collected and filtered through a GF/C filter to collect
the outflow particles. The collected particles were placed under a UV lamp, and the fluorescence was
photographed with a digital camera. The mass of the outflow particles was estimated by analyzing the
images of the fluorescence pictures. To estimate the size of damage on the membrane surface, the func-
tional relationship between the damaged area of the membrane and the mass of fluorescent outflow
particles was established using a dimensional analysis. In addition, the dead-end filtration results show
that at particle concentrations >10 mg/L, the flux decline was approximately 10% even then the particle
concentration was increased to 100 mg/L. The cake resistance caused by particle deposition increased
the total membrane resistance only by 10% in long-term filtration. Therefore, the synthesized fluorescent
silica particles are a suitable surrogate for membrane integrity tests.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
Membrane processes are being increasingly applied in the treat-
ment of drinking and wastewater, and water reuse [1], in addition
for use in the food, pharmaceutical, and biotechnology industries
[2]. These applications aim to separate particles, macromolecules,
microorganisms, and viruses from mixtures to obtain clean water
or pure solutions.
However, due to immoderate operations, factory defects, and
improper shipping and maintenance, the integrity of such mem-
branes can be compromised, leading to feedwater leakage. The
damaged membranes result in high turbidity; even filtrates with
low turbidity (<0.1 NTU) can have significant bacterial contami-
nation [3]. Thus, the integrity of the membrane must be checked
regularly during operation to confirm reliable filtration perfor-
mance. Compromised membranes can be caused by chemical
oxidation of the membrane materials, installation and mainte-
nance faults, excessive stress or strain on the membrane induced by
backwashing or vigorous aeration, and physical damage by sharp
objects [1]. Polymeric membranes can also be damaged by microor-
ganism attack in the bio-fouled cake layer [4]. Many researchers
propose various available testing methods [5–8] on lab- or full-
∗
Corresponding author. Tel.: +82 2 958 5838; fax: +82 2 958 6854.
E-mail address: cogito1@kist.re.kr (J. Cho).
scale systems [9,10]. The characteristics of these various methods
are comprehensively reviewed in previous studies [1,5]. However,
these studies indicate that the existing methods are neither simple
nor sufficiently effective to detect the occurrence and magnitude of
damage to membranes. Therefore, for practical applications, some
of these methods are combined to have synergistic effects, such
as in Memsure
TM
[11] in which a pressure decay test (PDT) and
a sonic sensor are applied to check any breach in the membrane
as well as the position of any leak. However, this method is time
consuming and demands a series of different tests that need to be
conducted by experienced professionals. In addition, direct meth-
ods such as the PDT, and bubble point and vacuum hold tests can
only indicate whether a membrane module is compromised. On
the other hand, indirect methods, such as particle counting, turbid-
ity monitoring, and the microbial challenge test using surrogates,
are proven to be highly sensitive; in many cases a direct relation-
ship exists between the measured data and removal efficiency [5].
However, such indirect tests only provide information on the possi-
ble breakthrough of particles, pathogens, or viruses [12]. The sonic
sensor test can reveal the location of leak and quantify the magni-
tude of damage [13]; however, its application is very limited due to
noise interference, which results in low sensitivity and poor relia-
bility [14]. This in turn may lead to situations where the operator
must access the damaged membrane due to unacceptable perme-
ate quality. Consequently, there is a need to develop a method
capable of assessing the level of membrane integrity in addition
0376-7388/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2010.11.015