Wood and Other Renewable Resources Medium Density Fibreboard
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© 2007 ecomed publishers (Verlagsgruppe Hüthig Jehle Rehm GmbH), D-86899 Landsberg and Tokyo • Mumbai • Seoul • Melbourne • Paris
Int J LCA 12 12 12 12 12 (3) 143 – 150 (2007)
Wood and Other Renewable Resources (Subject Editor: Jörg Schweinle)
Life Cycle Inventory of Medium Density Fibreboard
Beatriz Rivela, Mª Teresa Moreira and Gumersindo Feijoo*
Department of Chemical Engineering, School of Engineering, University of Santiago de Compostela, 15782 - Santiago de Compostela, Spain
* Corresponding author (eqfeijoo@lugo.usc.es)
Conclusions. With the final aim of creating a database of wood
board manufacture, this work was focused in the identification
and characterisation of one of the most important wood-based
products: Medium Density Fibreboard. Special attention has been
paid in the inventory analysis stage of the MDF industry. The
results of the sensitive analysis showed a significant influence of
both the final transport of the product and the electricity genera-
tion profile. Thus, the location of MDF process is of paramount
importance, as both aspects have considerable site-dependence.
Recommendations and Perspectives. Research continues to be
conducted to identify the environmental burdens associated to
the materials of extended use. In this sense, future work can be
focused on the comparison of different materials for specific
applications.
Keywords: Chipboard manufacture; life cycle assessment (LCA);
life cycle inventory (LCI); medium density fibreboard (MDF);
wood-based panels
DOI: http://dx.doi.org/10.1065/lca2006.12.290
Please cite this paper as: Rivela B, Moreira MT, Feijoo G
(2007): Life Cycle Inventory of Medium Density Fibreboard. Int
J LCA 12 (3) 143–150
Abstract
Goal, Scope and Background. Wood is the most important re-
newable material. The management of wood appears to be a
key action to optimise the use of resources and to reduce the
environmental impact associated with mankind's activities.
Wood-based products must be analysed considering the two-
fold nature of wood, commonly used as a renewable material
or regenerative fuel. Relevant, up-to-date environmental data
are needed to allow the analysis of wood-based products. The
main focus of this study is to provide comprehensive data of
one key wood board industry such as the Medium Density
Fibreboard (MDF). Moreover, the influence of factors with
strong geographical dependence, such as the electricity profile
and final transport of the product, is analysed.
In this work, International Organization for Standardization
standards (ISO 14040-43) and Ecoindicator 99 methodology
have been considered to quantify the potential environmental
impact associated to the system under study. Three factories,
considered representative of the 'state of art', were selected to
study the process in detail: two Spanish factories and a Chilean
one, with a process production of around 150,000 m
3
per year.
The system boundaries included all the activities taking place
into the factory as well as the activities linked to the production
of the main chemicals used in the process, energy inputs and
transport. All the data related to the inputs and outputs of the
process were obtained by on-site measurements during a one-
year period. A sensitive analysis was carried out taking into ac-
count the influence of the final transport of the product and the
dependence on the electricity generation profile.
Life Cycle Inventory Analysis. LCI methodology has been used
for the quantification of the impacts of the MDF manufacture.
The process chain can be subdivided in three main subsystems:
wood preparation, board shaping and board finishing. The fi-
nal transport of the product was studied as a different subsystem,
considering scenarios from local to transoceanic distribution and
three scenarios of electricity generation profile were assessed.
The system was characterised with Ecoindicator 99 methodol-
ogy (hierarchic version) in order to identify the 'hot spots'. Dam-
age to Human Health, Ecosystem Quality and Resources are
mainly produced by the subsystem of Wood Preparation (91.1%,
94.8% and 94.1%, respectively). The contribution of the sub-
system of Board Finishing is considerably lower, but also sig-
nificant, standing for the 5.8% of the damage to HH and 5.5%
of the damage to Resources.
Introduction
Wood is the most important, renewable material and regen-
erative fuel [1]. As a material, wood is one of the resources
most widely used for its remarkable properties, i.e. high
strength, low specific weight, good insulation properties, avail-
ability, etc. [2]. Due to a broad of potential applications, it is
often in competition with other materials such as concrete,
steel or plastics [3–4]. However, this material is not only used
as raw material for manufacture of different tools. Its use as
biomass fuel accounts for 14% of the worldwide energy
consumption and demand continues to increase for the use
of biomass for energy, partly driven by the targets to fulfil
national commitments under the Kyoto Protocol [5–6].
The wood panels market in the Economic Commission for
Europe region fared better than other primary sectors, as
measured by the largest increases in consumption coupled
with higher prices [5]. The main breakdown of wood-based
panels is presented in Fig. 1. The main panels in Europe are
particleboard, which figures for approximately 65% of the
total panel production and Medium Density Fibreboard
(MDF), which accounts for 20%. The MDF industry has
continued its solid growth for the last ten years in the 19
countries of the European Free Trade Association (EFTA),
with an MDF consumption of 8.7 million cubic metres re-
ported in 2003, as well as 2.3 million cubic metres for other
Europe regions (22 countries) [5]. MDF consumption in the
United States has also been increasing during last years, ris-
ing to 4.3 million cubic metres in 2004 [5].