544 IEEE TRANSACTIONS ON AUTOMATIONSCIENCE AND ENGINEERING, VOL. 5, NO. 3, JULY 2008
duration is obtained by enforcing the constraint that the surface’s
horizontal velocity be periodic
where .
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Color-Coating Production Scheduling for Coils in
Inventory in Steel Industry
Lixin Tang, Xianpeng Wang, and Jiyin Liu
Abstract—This paper studies a large-scale scheduling problem in iron
and steel industry, called Color-Coating Production Scheduling for Coils
in Inventory (CCPSCI). The problem is to select steel coils from those in
the coil yard and to create a production schedule so that the productivity
and product quality are maximized, while the production cost and other
penalties are minimized. A tabu search (TS) algorithm is proposed for
this problem. Results on real production instances show that the proposed
method is much more effective and efficient than manual scheduling.
Note to Practitioners—Combining the proposed mathematical model and
the TS heuristic with man-machine interactive method, a practical color-
coating production scheduling system for coils in inventory has been devel-
oped and implemented in Shanghai Baoshan Iron and Steel Company, Ltd.
Since many scheduling problems in the steel industry such as the hot rolling
production scheduling problem share many similarities with the CCPSCI,
the mathematical model and the TS heuristic proposed in this paper may
be extended to be applied in such problems.
Index Terms—Color-coating scheduling, Tabu search.
I. INTRODUCTION
Planning and scheduling problems in the iron and steel industry are
important research topics and have drawn the attention of many pro-
duction and operations management researchers recently. A review on
planning and scheduling methods and systems for integrated steel pro-
duction was given in [1]. However, most research on this subject is
focused on the hot rolling production.
Reference [2] studied a primary production scheduling problem in-
cluding continuous caster and hot strip mill (HSM). They proposed
two methods for caster scheduling and a third method for integrated
caster and HSM scheduling, respectively. Reference [3] considered the
steel-making scheduling problem as a hybrid flowshop problem and
proposed a heuristic combining Lagrangian relaxation and dynamic
programming. Reference [4] reduced the hot rolling production sched-
uling problem to a knapsack constrained problem and presented a prize
collecting traveling salesman problem (PCTSP) model. Reference [5]
described the HSM production scheduling problem, formulated it as
a generalization of PCTSP, and proposed a tabu search (TS) heuristic
to obtain good solutions. Reference [6] proposed a multiple traveling
salesman problem (MTSP) model for the hot rolling production sched-
uling problem using a parallel strategy. To solve the problem, they first
converted the MTSP into a single TSP model, and then constructed
Manuscript received September 13, 2006; revised May 15, 2007 and
September 14, 2007. This paper was recommended for publication by As-
sociate Editor X. Xie and Editor N. Viswanadham upon evaluation of the
reviewers’ comments. This work was supported in part Shanghai Baoshan
Iron and Steel Company, Ltd., on the Color-Coating Production Scheduling
Research under Grant 2004Z146BZ, in part by the National Natural Science
Foundation for Distinguished Young Scholars of China under Grant 70425003,
in part by the National 863 High-Tech Research and Development Program
of China under Grant 2006AA04Z174, and in part by the National Natural
Science Foundation of China under Grant 60674084.
L. Tang and X. Wang are with the Logistics Institute, Northeastern University,
Shenyang 110004, China (e-mail: lixintang@mail.neu.edu.cn; wangxianpeng
@ise.neu.edu.cn).
J. Liu was with the Business School, Loughborough University, Leicester-
shire LE11 3TU, U.K. (e-mail: j.y.liu@lboro.ac.uk).
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