Optimization of operating conditions for steam turbine using an
artificial neural network inverse
Y.El. Hamzaoui
a
, J.A. Rodríguez
b, *
, J.A. Hern
andez
b
, Victor Salazar
b
a
Instituto de Ingeniería y Tecnología, Dpto. Ingeniería El ectrica y Computaci on, CU, Universidad Aut onoma de Ciudad Ju arez (UACJ),
Av. Del Charro # 450 Norte, CP 32310, AP 1594-D Ciudad Ju arez, Chihuahua, Mexico
b
Centro de Investigaci on en Ingeniería y Ciencias Aplicadas (CIICAp-UAEM), Av. Universidad #1001, Col Chamilpa, CP 62209 Cuernavaca, Morelos, Mexico
highlights
The failure assessment in blades is optimized using artificial neural network inverse (ANNi).
(ANNi) is a very effective modeling the useful life in blades of steam turbines.
Failure assessment in blades is optimized using artificial neural network inverse.
article info
Article history:
Received 30 June 2014
Accepted 23 September 2014
Available online 2 October 2014
Keywords:
Inverse neural network
Optimal parameters
Optimization
Steam turbine failure
Life cycle assessment in blades
abstract
The useful life (UL) of the failure assessment in blades of steam turbines is optimized using the artificial
intelligence. The objective of this paper is to develop an integrated approach using artificial neural
network inverse (ANNi) coupling with a Nelder Mead optimization method to estimate the resonance
stress when the UL of the blades is required. The proposed method ANNi is a new tool which inverts the
artificial neural network (ANN). Firstly, It is necessary to build the artificial neural network (ANN) that
simulates the output parameter (UL). ANN's model is constituted of feedforward network with one
hidden layer to calculate the output of the process when input parameters are well known, then
inverting ANN. The ANNi could be used as a tool to estimate the optimal unknown parameter required
(resonance stress). Very low percentage of error and short computing time are precise and efficient,
make this methodology (ANNi) attractive to be applied for control on line the UL of the system and
constitutes a very promising framework for finding set of “good solutions”.
© 2014 Elsevier Ltd. All rights reserved.
1. Introduction
Steam turbines have many applications in various industrial
sectors. However, by common experience blade failures are the
main origin of operational breakdowns in these machines, causing
great economic lost in turbo machinery industry. The turbines are
designed to work in stable operation condition [1e4]. Nevertheless,
failure in blades has been present after a short time period of work.
These failures commonly attributed to resonance stress of the
blades at different stages to certain excitation frequencies. The
expense of downtime and repair is about the millions of dollars [5].
The useful life (UL) is a very important variable for determining the
performance of steam turbines [6]. Therefore, the critical compo-
nents which determine the useful life of the turbine should be
evaluated to determine the rehabilitation or replacement of them.
The critical components are the blades of steam turbines [7]. Most
of the existing analytical models used to predict the useful life of
the failure assessment in blades of steam turbines are based on
analysis using analysis of vibrations for the construction of the di-
agram of Campbell, which shows the natural frequencies of the
blades like a function of the speed of the rotor (RPM) [8]. These
models do not provide reliable predictions for useful life (UL). This
is caused by the complexity of solving the equations that involve
the radiant energy balance, the spatial distribution of the absorbed
radiation, mass transfer, and the mechanisms of steam turbines [5].
Moreover, in the light of the rapid development witnessed by
the modern world in different fields of knowledge, science and
technology, due to the increased speed of complexity of the system,
in response to the issues requiring urgent attention of the people, in
* Corresponding author. Tel.: þ52 7772677638.
E-mail address: jarr@uaem.mx (J.A. Rodríguez).
Contents lists available at ScienceDirect
Applied Thermal Engineering
journal homepage: www.elsevier.com/locate/apthermeng
http://dx.doi.org/10.1016/j.applthermaleng.2014.09.065
1359-4311/© 2014 Elsevier Ltd. All rights reserved.
Applied Thermal Engineering 75 (2015) 648e657