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COMMUNICATION
Di-Yan Wang, I-Sheng Huang, Po-Hsun Ho, Shao-Sian Li, Yun-Chieh Yeh,
Duan-Wei Wang, Wei-Liang Chen, Yu-Yang Lee, Yu-Ming Chang, Chia-Chun Chen,*
Chi-Te Liang, and Chun-Wei Chen*
Clean-Lifting Transfer of Large-area Residual-Free Graphene
Films
Dr. D.-Y. Wang,
[+]
P.-H. Ho, Dr. S.-S. Li,
Y.-C. Yeh, Prof. C.-W. Chen
Department of Materials Science and Engineering
National Taiwan University
Taipei 106, Taiwan
E-mail: chunwei@ntu.edu.tw
I.-S. Huang,
[+]
D.-W. Wang, Prof. C.-C. Chen
Department of Chemistry
National Taiwan Normal University
Taipei 116, Taiwan
E-mail: cjchen@ntnu.edu.tw
Dr. W.-L. Chen, Y.-Y. Lee, Prof. Y.-M. Chang
Center for Condensed Matters Sciences
National Taiwan University
Taipei 106, Taiwan
Prof. C.-C. Chen
Institute of Atomic and Molecular Sciences
Academia Sinica, Taipei 106, Taiwan
Prof. C.-T. Liang
Department of Physics
National Taiwan University
Taipei 106, Taiwan
[+]
Dr. D.-Y.W. and I-S.H. equally contribute to this work.
DOI: 10.1002/adma.201301152
Graphene, consisting of a single atom-thick plane of carbon
atoms arranged in a honeycomb lattice, exhibits excellent car-
rier transport properties, which is attributed to its unique two-
dimensional (2D) energy dispersion.
[1]
Graphene also shows a
high transparency with a transmittance of 97.7% for single-layer
graphene,
[2]
making it a promising candidate for transparent
electrode applications.
[3]
The best-quality graphene in terms of
structural integrity is obtained by mechanical cleavage of highly
oriented pyrolytic graphite.
[4]
However, mechanical exfoliation
typically yields relatively small samples that cannot address
the need for mass fabrication of large-area uniform monolayer
graphene. Recently, high-quality graphene films have been
grown using the chemical vapor deposition (CVD) method
onto SiC substrates
[5]
or transition metal substrates such Cu,
[6]
Ni,
[7]
Pd,
[8]
Ru,
[9]
or Ir.
[10]
In particular, the development on a
uniform single-layer deposition of graphene on Cu foil over
large area has allowed the access to high-quality graphene for
industrial applications.
[6]
The critical step to use CVD-grown
graphene for most practical applications is to transfer graphene
from the metal growth substrates onto various desired sub-
strates without degrading the quality of graphene.
[11]
The most
popular method is to use poly(methyl methacrylate) (PMMA)
as a carrier material for transferring graphene onto target sub-
strates.
[12]
In this approach, a layer of PMMA is coated onto
graphene, and the metal substrate underneath is etched away.
The floating PMMA/graphene stack is transferred onto a target
substrate, followed by using solvent rinsing to remove the
PMMA. However, this method suffers from PMMA residues
left on the graphene surface, and the solvent rinsing process
may also cause graphene-surface tearing, which may introduce
structural discontinuities such as cracks in the film
[13,14]
(see
also the Supporting Information). In addition, this wet process
is unsuitable for preparing large-scale and uniform graphene
films because of the difficulty in handling the spin-coated
PMMA layers due to their weak mechanical strength. A recent
report showed the “roll-to-roll”(R2R) transfer technique, which
uses a thermal release tape as a temporary support, enabling
the continuous production of graphene films at meter scale on
flexible substrates for industrial applications.
[15]
However, this
transfer approach inevitably contaminates the transferred gra-
phene surface with organic adhesive from the thermal release
tape (see Supporting Information), which may considerably
degrade the electrical properties of the transferred graphene
films.
[16]
This R2R transfer also causes undesired mechanical
defects on graphene films when it is applied to rigid substrates
such as SiO
2
/Si wafers or glass substrates.
[17]
In this work, we
developed a unique technique called the “clean-lifting transfer
(CLT)” method using electrostatic force to transfer graphene
onto target substrates, which does not involve using any organic
support or adhesives, and has excellent scalability in produc-
tion. This new CLT technique, which enables the clean transfer
of CVD-grown graphene, provides an efficient route to develop
the cost- and time-effective production of high-quality large-
scale graphene-based electronics for industrial applications.
Electrostatic force is the phenomenon that results from slow-
moving or stationary electrical charges. Electrostatic attraction
has recently been used to transfer loosely bound small gra-
phene flakes on freshly cleaved HOPG surfaces to a selected
substrate.
[18]
However, these methods using a high voltage
source or a high electric field between two separated electrodes
only allow the transfer of very small graphene flakes (micro-
meter size). To obtain large-area and high-quality graphene
films using the CLT technique, we employed an electrostatic
generator (SIMCO, 18 kV), which provides uniform negative
charges on various target substrates, to transfer CVD-graphene
grown on Cu foil. The electrostatic generator was placed at a
distance of 1 inch. away from the substrate ( Figure 1a), and
the discharge process occurred between the electrostatic
Adv. Mater. 2013, 25, 4521–4526