Journal of Water Process Engineering 10 (2016) 188–199
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Journal of Water Process Engineering
journal homepage: www.elsevier.com/locate/jwpe
Recovery of cooling tower blowdown water for reuse: The
investigation of different types of pretreatment prior nanofiltration
and reverse osmosis
Mohammad Hossein Davood Abadi Farahani
a
, Seyed Mehdi Borghei
a,∗
,
Vahid Vatanpour
b
a
Department of Chemical and Petroleum Engineering, Sharif University of Technology, PO Box 11155-9465, Azadi Ave, Tehran, Iran
b
Faculty of Chemistry, Kharazmi University, Tehran, Iran
a r t i c l e i n f o
Article history:
Received 10 November 2015
Received in revised form 18 January 2016
Accepted 19 January 2016
Keywords:
Water reuse
Cooling tower blowdown
Nanofiltration
Reverse osmosis
Coagulation
a b s t r a c t
The suitability of two different pretreatment methods, i.e., coagulation-filtration and ultrafiltration (UF),
and two final membrane treatment technologies, namely nanofiltration (NF) and reverse osmosis (RO),
for desalination of a cooling tower blowdown (CTBD) was investigated. Particular attention was paid to
ensuring that the best pretreatment method could enhance the permeate flux and lifespan of the NF and
RO membranes and decrease the membranes’ fouling characteristics. Furthermore, the difference of NF
and RO performances in CTBD treatment was investigated.
In order to find the most appropriate type of coagulant, coagulant dosage, pH and co-coagulant dosage,
21 jar tests were performed. The results showed that 50 mg/L of Polyaluminium chloride (PACl) in the
presence of 0.5 ppm co-coagulant in pH of 6.5–7.5 has the best treatment performance. Silt density index
(SDI), chemical oxygen demand (COD), turbidity, electrical conductivity, and membrane permeate flux
tests were performed for both pretreatment and treatment stages. Both pretreatment methods produced
appropriate feed for NF and RO in terms of SDI and turbidity. Using the coagulation–filtration pretreated
water instead of raw water as a feed for NF and RO membranes showed about a 25 and 33 percent
improvement in permeate flux after 100 min in 10 and 15 bar applied pressure for NF and RO, respectively.
© 2016 Elsevier Ltd. All rights reserved.
1. Introduction
Petrochemicals, refineries and power plants are among the
biggest water-consuming industries. Cooling tower systems con-
sume the most water of all systems such that the feed water of
cooling towers accounts for the largest portion of water demand.
Since a significant amount of water is lost due to evaporation, wind
action, leakage, and drainage, a large amount of make-up water
is needed to maintain the water balance and keep cooling water
Abbreviations: P, operation pressure (MPa); t, permeation time (h); A, mem-
brane effective area (m
2
); Alum, aluminum sulfate; BOD, biological oxygen demand;
COD, chemical oxygen demand; CTBD, cooling tower blowdown; DOC, dissolved
organic carbon; EC, electrical conductivity; FeCl3, ferric chloride; GAC, granulated
activated carbon; J, permeate water flux (kg/m
2
h); M, mass of permeated water
(kg); MF, microfiltration; NF, nanofiltration; PAC, powdered activated carbon; PACl,
polyaluminum chloride; RO, reverse osmosis; SDI, silt density index; SiO2, silicon
dioxide; TDS, total dissolved solids; UF, ultrafiltration.
∗
Corresponding author.
E-mail addresses: mborghei@sharif.edu, mborghei2@yahoo.com (S.M. Borghei).
operation at a steady state. The amount of lost make-up water is
relative to climate conditions and the configuration of cooling sys-
tem equipment. In this regard, drainage loss (blowdown), which
constitutes the biggest portion of feed water loss, varies greatly
with changes in source water quality and cooling water treatment
[32].
For a long time, cooling tower blowdown was discharged
directly to surface water bodies and was not reused as treated
make-up water in many countries. Environmental contamination
and an increase in wastewater were two of the dire consequences
of blowdown water discharging [32]. Scarcity of water, large quan-
tities of cooling tower blowdown water, and an increase in water
prices have been the primary motivations driving recent studies
and researches on blowdown water treatment and reuse [32,27,30].
Also, new multiple technologies for water conservation, in par-
ticular high-concentration circulation water treatment technology,
have been progressively used in circulating cooling water systems
to utilize water more efficiently, [31,33,23,17,11]. Both scale and
corrosion inhibitors are the main pollutants of the blowdown water
of cooling systems. Blowdown water is a suitable resource to use as
http://dx.doi.org/10.1016/j.jwpe.2016.01.011
2214-7144/© 2016 Elsevier Ltd. All rights reserved.