Journal of Electron Spectroscopy and Related Phenomena 154 (2007) 69–78
Morphology and composition of nanoscale surface oxides on
Fe–20Cr–18Ni{111} austenitic stainless steel
M. Lampim¨ aki, K. Lahtonen, P. Jussila, M. Hirsim¨ aki, M. Valden
∗
Surface Science Laboratory, Tampere University of Technology, P.O. Box 692, FIN-33101, Tampere, Finland
Received 18 October 2006; received in revised form 3 December 2006; accepted 3 December 2006
Available online 8 December 2006
Abstract
Surface oxidation ranging from initial stages to the onset of passive oxide layer formation have been investigated on Fe–20Cr–18Ni{111} single
crystal surface by X-ray photoelectron spectroscopy (XPS). Surface segregation of the alloying elements and the morphology of the surface oxide
nanostructure were characterized quantitatively by inelastic electron background analysis. Our results demonstrate that by increasing the oxidation
temperature the relative concentrations of Fe
2+
and Fe
3+
cations increase due to their enhanced mobility. Higher temperature also improves the
mobility of chromium, thus enhancing its segregation to the oxygen-rich surface and thereby reinforcing the passive layer on the alloy. This is in
agreement with the results showing the sudden decrease in oxide film thickness at the oxidation temperatures exceeding 600K. Additionally, a
pronounced segregation of metallic nickel is found in the interface between the surface oxide layer and the bulk alloy.
© 2006 Elsevier B.V. All rights reserved.
Keywords: Single crystal; Austenitic; Stainless steel; Segregation; Alloys; Oxidation; X-ray photoelectron spectroscopy; Morphology
1. Introduction
Stainless steels are utilized in several modern applications
due to their excellent corrosion resistance, physical and mechan-
ical properties. Austenitic stainless steels are widely used, for
example, in high temperature applications as a result of their
enhanced elevated temperature strength [1]. Recently, the ver-
satility of stainless steel materials have been demonstrated by
the development of novel nano-particle modified steels suitable
for future high temperature applications, such as future nuclear
fusion power plants [2,3].
In order to further develop such novel materials, it is imper-
ative to understand better the physicochemical properties of
low dimensional structures and surfaces in general. Insights
into the interdependence between surface phenomena, such
as adsorption, surface compound formation, segregation and
self-organization, and environmental parameters (gas phase
composition, material composition, pressure and temperature),
are required for systematic development of novel materials on
the nanometer scale.
∗
Corresponding author. Tel.: +358 3 3115 2555; fax: +358 3 3115 2674.
E-mail address: mika.valden@tut.fi (M. Valden).
Stainless steel is a versatile but also challenging surface for
such investigations. It consists of iron, nickel and chromium
as well as a number of trace impurities or alloying elements
(typically sulphur, aluminum, carbon, molybdenum, titanium,
manganese and nitrogen) and it exhibits several structural phases
depending on the chemical composition and temperature of
the material. In addition to such well-known bulk properties,
the chemical composition and the surface morphology are also
sensitive to the temperature and composition of the gas phase
interacting with the steel surface. In fact, the excellent corrosion
resistance of stainless steel stems from segregation phenom-
ena of chromium induced by the sample temperature and the
presence of oxygen on the surface.
The general consensus in materials science is that stainless
steel oxidation is self-limited at high temperatures and under
atmospheric conditions by a passive film consisting of a thin
Cr
2
O
3
-rich layer that acts as a diffusion barrier against the Fe
and Cr cations thus inhibiting further oxidation towards bulk.
However, in order to better understand and control the formation
of oxide on stainless steels, it is important to investigate the
surface compound formation processes at the onset of oxidation
when the oxide layer is only a few nanometers thick and may lack
the long-range order necessary for high-resolution transmission
electron microscopy (TEM) studies.
0368-2048/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.elspec.2006.12.002