Applied Surface Science 351 (2015) 250–259
Contents lists available at ScienceDirect
Applied Surface Science
journal h om epa ge: www.elsevier.com/locate/apsusc
Surface chemistry and catalytic performance of chromia/alumina
catalysts derived from different potassium impregnation sequences
Daolan Liu
a
, Peng Bai
a,∗
, Pingping Wu
a
, Dezhi Han
b
, Yongming Chai
a
, Zifeng Yan
a,∗
a
State Key Laboratory of Heavy Oil Processing, PetroChina Key Laboratory of Catalysis, School of Chemical Engineering, China University of Petroleum,
Qingdao 266580, PR China
b
Key Laboratory of Biofuels, Qingdao Institute of Bioenergy and Bioprocess Technology, Chinese Academy of Science, Qingdao 266101, PR China
a r t i c l e i n f o
Article history:
Received 11 March 2015
Received in revised form 18 May 2015
Accepted 21 May 2015
Available online 29 May 2015
Keywords:
Impregnation sequences
Chromium catalysts
Potassium
Propane dehydrogenation
a b s t r a c t
Chromia/alumina catalysts prepared with different K impregnation sequences were compared in the
dehydrogenation of propane. The materials were characterized by a variety of techniques. The catalyst
with K impregnated prior to Cr loading (sample Cr/K/Al
2
O
3
) exhibited higher propene selectivity than that
prepared with the reverse impregnation sequence (sample K/Cr/Al
2
O
3
). Catalyst Cr/K/Al
2
O
3
possesses a
higher amount of surface acid sites and more readily reducible chromium species compared with catalyst
K/Cr/Al
2
O
3
. The majority of chromium species were observed to exist as polymeric species on catalyst
Cr/K/Al
2
O
3
, while isolated and oligomeric chromium species were mainly found on catalyst K/Cr/Al
2
O
3
.
A detailed correlation between catalytic performance and characterization results demonstrated that
isolated and oligomeric species possessed higher cracking and coking activities than polymeric chromium
species, which may account for the difference in the propene selectivity of catalysts.
© 2015 Elsevier B.V. All rights reserved.
1. Introduction
Technologies for propane dehydrogenation have attracted
extensive attention due to the increasing demand for propene,
an important intermediate feedstock for various chemicals, such
as polypropylene, propylene oxide, polyacrylonitrile, cumene,
acrolein, and acrylic acid. There are mainly two approaches to the
catalytic dehydrogenation of propane: oxidative and non-oxidative
dehydrogenation. For the oxidative dehydrogenation, there are
no constrains of thermodynamic equilibrium in theory and the
reaction temperature is lower in comparison with non-oxidative
dehydrogenation. However, serious problems associated with deep
oxidation, low selectivity, heat removal, and safety issues exist in
the processes with O
2
or CO
2
as oxidants, impeding the commer-
cialization of oxidative dehydrogenation technologies [1,2].
By contrast, the non-oxidative catalytic dehydrogenation of
propane has been successfully commercialized. Platinum-based
and chromium-based catalysts are commonly applied in com-
mercial catalytic dehydrogenation processes. Due to the low cost
and excellent catalytic performance, chromium catalysts have
drawn extensive attention both in academia and in industry [3–7].
∗
Corresponding authors. Tel.: +86 532 86981856; fax: +86 532 86981295.
E-mail addresses: baipeng@upc.edu.cn, superbaipeng@126.com (P. Bai),
zfyancat@upc.edu.cn (Z. Yan).
However, pristine chromium catalysts usually deactivate fast and
have a low selectivity towards propene due to the high cracking
and coking activities, requiring modification by adding promoters.
Potassium is a widely used promoter in chromium catalyst mod-
ification. It may improve or suppress activity and selectivity of
catalyst, depending on the amount of potassium added [8]. It is
generally recognized that the addition of potassium neutralizes
surface acidity of both alumina and chromia, which is crucial to
achieve a satisfactory dehydrogenation performance. As a matter
of fact, the surface acidity of catalysts for propane dehydrogenation
can be neither too high which will cause the decrease of propene
selectivity, nor too low which will lead to the lack of initial activity
[8]. The potassium amount was found to affect the acid strength
distribution and weak and medium acid sites were observed to
be preferentially neutralized at K loadings of above 0.5 wt.% [8].
Besides the surface acidity properties, the distribution of chromium
species and correspondingly the reducibility of catalysts were also
reported to be influenced by potassium addition amount [9]. With
potassium content increasing, the Cr
6+
content was reported to
increase and that of Cr
3+
which was considered to be the active
species [7,10], remained almost the same or decreased slightly,
resulting in the increase of the Cr
6+
/Cr
3+
ratio.
Given that the surface chemistry of chromia/alumina catalysts is
sensitive to the addition amount of K, a question arises reasonably
whether the potassium addition way, for instance, the potassium
addition sequence matters. Unfortunately, so far, there is no report
http://dx.doi.org/10.1016/j.apsusc.2015.05.128
0169-4332/© 2015 Elsevier B.V. All rights reserved.