Effect of boundary scattering on the thermal conductivity of TiNiSn-based half-Heusler alloys S. Bhattacharya,* M. J. Skove, M. Russell, and T. M. Tritt Department of Physics, Clemson University, Clemson, South Carolina 29634, USA Y. Xia, V. Ponnambalam, and S. J. Poon Department of Physics, University of Virginia, Charlottesville, Virginia 22901, USA N. Thadhani Materials Science and Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, USA Received 22 December 2007; published 30 May 2008 TiNiSn-based half-Heusler alloys have been of significant interest for their potential as thermoelectric materials. They exhibit promising electronic transport properties as revealed through high Seebeck coefficient and moderate electrical resistivity values. The chief disadvantage of these materials is a comparatively high lattice thermal conductivity. Attempts to “tune” the lattice thermal conductivity L in these materials have led to the comparison and analysis of the thermal conductivity of two series of Ti- and Zr-based half-Heusler alloys. In the first series, Ti 1-y Zr y NiSn 0.95 Sb 0.05 , a significant reduction in L is observed, with the substitution of large concentrations of Zr y 25% at Ti site, which is most likely due to mass fluctuation scattering. In the second series, TiNiSn 1-x Sb x , a nonsystematic increase in L is observed, with minute amounts of Sb doping x 5% at the Sn site. Extensive microstructural analysis in a TiNiSn 1-x Sb x series reveals a correlation between L and the average grain diameter in these materials, which is in good agreement with theoretical predictions related to phonon boundary scattering. In addition, a comparison of the calculated phonon mean free path in each of the series of compounds shows some insight into the two different phonon scattering mechanisms. DOI: 10.1103/PhysRevB.77.184203 PACS numbers: 65.40.-b, 63.20.kp, 61.72.Mm I. INTRODUCTION The half-Heusler alloys are a group of ternary intermetal- lic compounds with the general formula MM'X, which is composed of transition metals M =Zr,Hf,Ti,V,Nb,Mn and M' =Fe,Co,Niand a nonmetal or a nonmagnetic metal X =Sn,Sb,In,Ge,Al. 1 The half-Heusler alloys exhibit the cu- bic MgAgAs C1 b type of crystal structure consisting of 3 filled and 1 vacant interpenetrating fcc sublattices with 12 atoms in a unit cell. The third fcc structure is shifted by one-fourth of the unit cell from the body diagonal of the rocksalt structure. 2 The half-Heusler alloys are structurally comparable to their parent compounds, the Heusler alloys MM' 2 X, which have two sublattices occupied by M' at- oms, and thus there is no vacant sublattice. A half-Heusler alloy differs from the metallic Heusler alloy in being semi- conducting or semimetallic due to the presence of a “hybrid- ization gap” at the Fermi level. 3 The half-Heusler alloys ex- hibit unusual electronic, optical, and magnetic transport properties. 46 The MNiSn M =Ti,Zr,Hfhalf-Heusler alloys have been of significant interest for their potential as thermoelectric TEmaterials for several years. 79 The combination of high thermopower -60 to -150 V / Kand low electrical resistivity =1 / 1–0.1 mcmin the TiNiSn-based half-Heusler alloys has resulted in promising TE power factor 2 Tof about 0.7–1.0 W m -1 K -1 at 300 K. Opti- mized doping of 5% Sb at Sn site has resulted in the largest power factors 2 T 1.0 W m -1 K -1 at 300 K and 4.5 W m -1 K -1 at 650 K in the TiNiSn 0.95 Sb 0.05 . 10 Other groups have also reported promising thermoelectric proper- ties in the half-Heusler alloys. A TE figure of merit or ZT = 2 T /  0.7 at 800 K has been reported in the Zr 0.5 Hf 0.5 Ni 0.8 Pd 0.2 Sn 0.99 Sb 0.01 by Shen et al. 11 The highest value of ZT=0.81 at T = 1025 K was observed by Culp et al. 12 in the half-Heusler alloys for a composition of Hf 0.75 Zr 0.25 NiSn 0.975 Sb 0.025 , which was found to exceed the goal set for industrial purposes by the SiGe alloys. The TiNiSn half-Heusler alloys exhibit a lattice parameter of 5.94 Å. 13 The result of an “unfilled” structure in the half- Heusler alloys due to the vacant Ni sublattice leads to inter- esting band-structure properties. A narrow energy band gap 0.1–0.2 eVRefs. 5 and 7at the Fermi level, possibly due to an overlap between the d, d Ti3d 2 4s 2 , Ni3d 8 4s 2 , and p and d Ti3d 2 4s 2 or Ni3d 8 4s 2 and Sn5s 2 5p 2  wave functions leads to novel electronic transport properties. 2 The position of the Fermi level with respect to the gap determines whether these compounds are semiconducting or metallic. A small band gap near the Fermi level not only makes the band structure sensitive to various chemical substitutions but also accounts for the “tunability” and variability of the electrical resistivity 1 / 0.1–8 mcmat room temperature. 10 Although the electrical transport properties in the Ti- based half-Heusler alloys reveal positive results, the lattice thermal conductivity observed L 10 W m -1 K -1 at 300 Kis quite high and needs to be further reduced. 14 An ideal thermoelectric material requires a high Seebeck coeffi- cient 100–300 VK -1 and favorable electrical con- ductivity 10 2 –10 4 cm -1 as exhibited by semimetals or semiconductors with an optimal energy gap E g 0.25 eV. 15 The Seebeck coefficient, from Mott’s equation for metals, is given by = 2 / 3k 2 T / edln / dE E=E F , where is the electrical conductivity and is proportional to PHYSICAL REVIEW B 77, 184203 2008 1098-0121/2008/7718/1842038©2008 The American Physical Society 184203-1