Particuology 8 (2010) 415–424
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Particuology
journal homepage: www.elsevier.com/locate/partic
CFD modeling of a spouted bed with a porous draft tube
Salar Azizi
a,∗
, Seyyed Hossein Hosseini
b
, M. Moraveji
a
, Goodarz Ahmadi
c
a
Chemical Engineering Department, Faculty of Engineering, Arak University, Sardasht, Arak 38156-875, Iran
b
Department of Chemical Engineering, Faculty of Engineering, Ilam University, Ilam, Iran
c
Department of Mechanical and Aeronautical Engineering, Clarkson University, Potsdam, NY 13699-5725, USA
article info
Article history:
Received 26 February 2009
Received in revised form 30 August 2009
Accepted 16 December 2009
Keywords:
Spouted bed
Porous draft tube
Hydrodynamics
Kinetic theory
CFD
abstract
Spouted bed with a porous draft tube is used for drying of grains and chemical products and thermal
disinfestations process. This work provides a computational fluid dynamics (CFD) simulation of binary
mixtures of glass particles in a spouted bed with a porous draft tube. The simulation used the multi-fluid
Eulerian–Eulerian approach based on kinetic theory of granular flows, incorporating a kinetic-frictional
constitutive model for dense assemblies of particulate solids and Gidaspow’s drag model for the inter-
action between gas and particles. Influences of solids mass fraction and inlet gas flow rate on pressure
distribution, gas and particle velocities were studied. The modeling results were compared with the exper-
imental work of Ishikura, Nagashima, and Ide (2003) for the flow condition along the axis of the spouted
bed. Good agreement between the modeling results and experimental data was observed.
© 2010 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of
Sciences. Published by Elsevier B.V. All rights reserved.
1. Introduction
Spouted beds, originally invented in Canada by Mathur and
Gishler (1955) as an alternative to fluidized beds for handling
coarse particles, are now widely applied in various physical opera-
tions such as drying, coating, and granulation, as well as chemical
reactors in coal gasification, catalytic partial oxidation, catalytic
oxidative coupling reaction, catalytic polymerization, and pyroly-
sis. The advantages of spouted beds for various chemical processes
were reported by Mathur and Epstein (1974).
Conventional spouted beds with simple structures are well
known. According to Claflin and Fane (1983) the conventional
spouted beds have a drawback, that is, the need for control of
particle trajectory history, for otherwise the particles enter the
spout area from the annulus from all levels, resulting essentially
in random behavior of these particles. The insertion of an axially
positioned non-porous draft tube into the conventional spouted
bed has shown potential advantages in stability and flexibility of
the system (Ishikura et al., 2003). There is, however, a potential lim-
itation in using a spouted bed with a non-porous draft tube when
the gas has an active role, such as drying or reaction, inasmuch
as the non-porous draft tube prevents gas percolation from the
draft tube into the annulus, thus reducing the net gas–solid con-
tacting and therefore particle–gas mass and heat transfer in both
∗
Corresponding author. Tel.: +98 871 4173446–9.
E-mail address: sa azizi@yahoo.com (S. Azizi).
the spout and the annulus areas. Insertion of a porous draft tube,
however, reduces this drawback, while still providing a means of
controlling particle trajectory history (Ishikura et al., 2003). Com-
paring spouted beds with porous and non-porous draft tube shows
that the pressure drop and minimum spouting velocity for non-
porous draft tube spouted beds are lower than spouted beds with
porous draft tube. Increase in efficiency of heat and mass transfer
is however the advantage of using a porous draft tube.
Annulus gas flow rate and solids circulation rate are important
factors from the viewpoint of gas–solids contact and in predicting
the spouted bed performance with a draft tube. Hence, understand-
ing the hydrodynamics of gas and particle flow is important for both
industrial application and fundamental research.
Most previous computational fluid dynamics (CFD) models for
conventional spouted beds (Szafran & Kmiec, 2004) have provided
important information on the flow field within the spouted beds
for process design, scale up, optimization and reducing the need
for experimentations. The present work uses the two-dimensional
Eulerian two-fluid model (TFM) to study the hydrodynamic behav-
ior of spouted beds with porous draft tube to give transient
solutions under isothermal conditions. Modeling results are com-
pared with the experiments of Ishikura et al. (2003) for spouted
beds with porous draft tube.
2. Model equations
Two methods have been improved for CFD modeling of
gas–solid flows, the Eulerian–Lagrangian discrete element model
1674-2001/$ – see front matter © 2010 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.partic.2009.12.004