Applied Surface Science 256 (2010) 7222–7227
Contents lists available at ScienceDirect
Applied Surface Science
journal homepage: www.elsevier.com/locate/apsusc
Microstructuring of fused silica by laser-induced backside wet etching
using picosecond laser pulses
M. Ehrhardt
a
, G. Raciukaitis
b
, P. Gecys
b
, K. Zimmer
a,∗
a
Leibniz-Institute of Surface Modification, Permoserstr. 15, 04318 Leipzig, Germany
b
Laboratory for Applied Research, Institute of Physics, Savanoriu Ave. 231, LT-02300 Vilnius, Lithuania
article info
Article history:
Received 3 March 2010
Received in revised form 19 April 2010
Accepted 14 May 2010
Available online 11 June 2010
PACS:
81.55.Xi
81.65.Cf
42.62.Cf
79.20.Ds
81.05.J
Keywords:
Laser
Fused silica
Etching
LIBWE
Picosecond
Toluene
Structuring
abstract
The laser-induced backside wet etching (LIBWE) is an advanced laser processing method used for struc-
turing transparent materials. LIBWE with nanosecond laser pulses has been successfully demonstrated
for various materials, e.g. oxides (fused silica, sapphire) or fluorides (CaF
2
, MgF
2
), and applied for the
fabrication of microstructures. In the present study, LIBWE of fused silica with mode-locked picosecond
(t
p
= 10 ps) lasers at UV wavelengths (
1
= 355 nm and
2
= 266 nm) using a (pyrene) toluene solution was
demonstrated for the first time. The influence of the experimental parameters, such as laser fluence, pulse
number, and absorbing liquid, on the etch rate and the resulting surface morphology were investigated.
The etch rate grew linearly with the laser fluence in the low and in the high fluence range with differ-
ent slopes. Incubation at low pulse numbers as well as a nearly constant etch rate after a specific pulse
number for example were observed. Additionally, the etch rate depended on the absorbing liquid used;
whereas the higher absorption of the admixture of pyrene in the used toluene enhances the etch rate
and decreases the threshold fluence. With a
1
= 266 nm laser set-up, an exceptionally smooth surface
in the etch pits was achieved. For both wavelengths (
1
= 266 nm and
2
= 355 nm), LIPSS (laser-induced
periodic surface structures) formation was observed, especially at laser fluences near the thresholds of
170 and 120 mJ/cm
2
, respectively.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
The laser-induced backside wet etching is an innovative etch-
ing technique used for microstructuring of fused silica, sapphire,
CaF
2
, BaF
2
, and other transparent dielectrics [1–3]. The method
was initially investigated by Wang et al. [4,5] and is character-
ized by producing low threshold fluence and low roughness of the
etched surface. Usually, transparent dielectrics were are patterned
by using laser ablation and by exploiting the laser radiation of a
short wavelength, for example a F
2
laser, whose photon energy
is higher than the band gap of these materials. Ultrashort pulse
lasers were also used in dielectric patterning. Another structuring
approach for such materials is dry etching, but this requires pho-
tolithographic masking. LIBWE is the only laser processing method
which provides the flexibility as well as the low threshold fluence
and the nanometre-scaled depth control which were necessary for
∗
Corresponding author. Tel.: +49 341 235 3287; fax: +49 341 235 2584.
E-mail address: martin.ehrhardt@iom-leipzig.de (K. Zimmer).
the production of micro-optical elements such as Fresnel-lenses or
diffractive gratings.
LIBWE with nanosecond lasers has been investigated in a num-
ber of studies [2,3,5–8] and the influence of various experimental
parameters on the etch rate and surface morphology was exam-
ined for a variety materials. However, the etch mechanism of
LIBWE with nanosecond lasers is still in discussion. Commonly,
the etching has been explained with the following thermal etching
approach [2,9,10]: the backside of the sample is in contact with a
highly absorbent liquid. The laser beam then penetrates the trans-
parent sample and is absorbed in a small liquid volume close to
the sample’s backside surface. Consequently, a thin layer of the
sample surface drastically warms up through heat diffused from
the laser-heated liquid to the surface, causing the layer to reach
temperatures up to the melting or softening point of the sample
material. A number of laser-induced secondary processes in the
liquid, for example, bubble formation and collapse, have also to
be considered. Such mechanical processes generate pressure and
stress onto the softened surface of the sample and finally cause
the removal of the material. However, the principle background
0169-4332/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.apsusc.2010.05.055