Catalysis Today 91–92 (2004) 259–264
Synthesis, characterization and evaluation as catalysts for propane
ammoxidation of VMoSbO systems with rutile-type structure
M. Cimini
a,b
, J.M.M. Millet
a
, N. Ballarini
b
, F. Cavani
b,∗
, C. Ciardelli
b
, C. Ferrari
b
a
Institut de Recherches sur la Catalyse, CNRS, 2 av. A. Einstein, 69626 Villeurbanne, France
b
Dipartimento di Chimica Industriale e dei Materiali, Viale Risorgimento 4, 40136 Bologna, Italy
Abstract
Monophasic, rutile-type Mo/V/Sb mixed oxides were synthesized with the co-precipitation procedure; Mo
6+
replaced for V
4+
in the lattice
of V antimonate, and the (Mo + V)/Sb ratio remained approximately constant. The addition of Mo increased the catalytic activity in propane
ammoxidation, but the catalysts became less selective to acrylonitrile, due to the increased contribution of combustion, and more active in
ammonia oxidation to molecular nitrogen. This was attributed to an enhanced Lewis acidity, which increased the interaction of the catalyst
with ammonia and favored its unselective transformation.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Propane ammoxidation; Acylonitrile; Mo/V/Sb mixed oxides; Rutile-type mixed oxides
1. Introduction
Rutile-based systems, including V/Sb/(W, Al)/O [1–6],
Fe/V/Sb/O [7,8], Sn/V/Sb/O [9], Cr/Sb/O [10], Ga/Sb/O [11]
and V/Nb/Sb/O [12], are known to be efficient catalysts for
the ammoxidation of propane to acrylonitrile. The partic-
ular properties of these systems arise from the following
chemical–physical features: (i) formation of mixed oxides in
which the components essential for the activation of paraf-
fins (i.e., V, but also Fe, Ga or Cr) and those which are active
in the O/N insertion on the allylic-type intermediate, belong
to the same structure and can effectively co-operate in the
transformation of the alkane, and (ii) ability to disperse an-
timony oxide on its surface, in the form of a supra-surface
layer above quasi-VSbO
4
[13], which also plays an impor-
tant role in the reaction mechanism. The rutile structure in
some cases is surface-enriched in Sb [10,14], and this also
may provide the development of specific sites (Sb
5+
=O,
Sb
3+
–O–Sb
5+
) which have been proposed to be the active
species involved in the allylic ammoxidation of the unsatu-
rated intermediate [15].
∗
Corresponding author. Tel.: +39-051-2093680;
fax: +39-051-2093680.
E-mail address: cavani@ms.fci.unibo.it (F. Cavani).
A second class of catalysts active and selective in the am-
moxidation of propane are those based on V/Mo/Nb/Sb(Te)
mixed oxides [16,17], which first were developed by Mit-
subishi and later were claimed as catalysts for several dif-
ferent reactions of alkanes oxidation, including oxidation of
ethane to acetic acid, oxidation of propane to acrylic acid,
and oxidehydrogenation of ethane to ethylene. The catalytic
properties of these materials derive from the development
of specific structures, in which cooperation between V, Mo
and co-elements is particularly effective [18,19]. In these
classes of catalytic materials, Mo is supposed to play the
role of NH
2-
-insertion onto the allylic intermediate, in the
same way as it happens in Bi molybdates for propylene am-
moxidation.
Starting from the classification of catalysts for propane
ammoxidation, and with reference to the specific role which
has been assigned in literature to each element in these mul-
tifunctional systems, we have decided to study the possibil-
ity of formation of V/Mo/Sb/O systems, by investigation of
the nature of crystalline compounds formed. The investiga-
tion was focussed on compositions in which the ratio be-
tween elements are far from compositions claimed for the
Mitsubishi systems. In the present work we report about the
catalytic performance, in propane ammoxidation and oxida-
tion, of monophasic V/Mo/Sb mixed oxides characterized
by the rutile-type structure, never described before in liter-
0920-5861/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.cattod.2004.03.059