Devolatilization and Combustion Kinetics of Low-Rank Coal Blends
from Dynamic Measurements
D. Vamvuka,* E. Kastanaki, and M. Lasithiotakis
Department of Mineral Resources Engineering, Technical University of Crete, Chania 73100, Greece
The aim of this work was to investigate the devolatilization and combustion behavior of some
low-rank coals and their blends to gather data useful for the development of the coprocessing of
these fuels. Nonisothermal thermogravimetry experiments were carried out in inert and air
atmospheres, over the temperature range of 25-850 °C, at a heating rate of 20 °C/min, and
with a material particle size of -100 μm. Four blending ratios were used. The samples presented
similar thermochemical reactivities. The differential thermogravimetric data for devolatilization
were fitted successfully to an independent, first-order parallel reactions model, while those for
combustion were fitted to a power law model. Blending did not cause any significant interactions
during devolatilization in the solid phase, so that the thermal conversion of blends could be
sufficiently predicted based on the thermogravimetric data of the individual fuels. However,
this was not true in the case of char combustion.
Introduction
The rational use of coals is of most importance
because this energy source is widely distributed around
the world. Brown coals constitute the major energy
resource in Greece. Of the 6.7 billion tons of proven
reserves, 3.85 billion tons are mineable, while indicated
reserves amount to 1.6 billion tons and inferred reserves
are estimated at 2.3 billion tons. The annual lignite
production is over 63.5 million tons, which makes
Greece the second-largest lignite producer in the Eu-
ropean Community market.
1
This amount covers 70%
of the demand for electricity production; however, it is
characterized by high ash contents (30-50%), which
results in a lower availability and a higher running cost
of the plants as well as in environmental pollution.
A key to the confident use of lower quality coals is
probably blending. Coals can be blended to provide a
fuel that possesses better combustion properties and
behavior than those of the component coals by them-
selves. They are also blended to help solve existing
problems at power stations, improve boiler performance,
meet emission limits, and reduce costs. On the other
hand, a blended product, closely resembling the design
coal specification, may not burn in the same way.
Interactions can occur between the component coals,
which may or may not be beneficial.
2,3
Thus, the
compatibility of the alternate coal with respect to the
combustion performance has to be properly evaluated.
A deep knowledge of the thermal behavior and the
reactivity of the blends during devolatilization and
combustion is necessary for developing predictive mod-
els for these processes. However, because these involve
a complex set of reactions, accurate kinetics is not easy
to obtain. Thermal analysis techniques, such as ther-
mogravimetric analysis (TGA), have been widely used
in recent years
4-15
because they provide a rapid quan-
titative method for the examination of these processes
under nonisothermal conditions and enable the estima-
tion of the effective kinetic parameters for the various
decomposition reactions.
Several methods are available for the evaluation of
TGA data for kinetic purposes, with the great majority
being referred to individual coals. Very few studies deal
with the kinetics of coal blends.
11,16
The most common
approach approximates the overall process as a first-
order decomposition occurring uniformly throughout the
particle.
4-6,8-10,14,15,17
However, for many authors, a
simple first-order model is inadequate, and the coal
pyrolysis or combustion is described as a series of
consecutive or parallel first-order/nth-order processes
occurring in different time and temperature inter-
vals.
12,18-23
The differences in the kinetic parameters
reported by these studies are related to the experimen-
tal methods, operating conditions, data analysis, and
chemical composition of the raw materials used.
In this work, TGA data from different low-rank coals
and their blends have been investigated in nitrogen and
air and kinetic models have been developed. The aim
was to obtain some information on the pyrolysis and
combustion of these fuels, as a first step necessary for
the evaluation of their cofiring, in an effort for the
rational use of poor coals.
Experimental Section
Materials. A lignite from the Ptolemais basin, a dry
lignite from the briquetting plant of Ptolemais-Amy-
nteon, and one peat from the Phillipous basin, in
northern Greece, as well as blends of the lignite with
each of the other coals in proportions 80:20, 60:40, 40:
60, and 20:80, were used in this work. After air-drying,
the samples were milled and sieved to the desired
particle size. The characterization of these samples is
shown in Table 1. The proximate analysis was carried
out according to the ASTM standards (D3172-89), the
ultimate analysis was performed using a LECO CHN-
600 type analyzer, and the calorific value was deter-
mined using a LECO AC-300 type calorimeter.
TGA. The experimental system used was a TGA/
differential thermogravimetry (DTG) Perkin-Elmer ther-
mobalance (precision of temperature measurement (2
°C; microbalance sensitivity <5 μg), with which the
sample weight loss and rate of weight loss as functions
* To whom correspondence should be addressed. Tel.: +30
821 37403. Fax: +30 821 64802. E-mail: vamvuka@mred.tuc.gr.
4732 Ind. Eng. Chem. Res. 2003, 42, 4732-4740
10.1021/ie020758m CCC: $25.00 © 2003 American Chemical Society
Published on Web 08/27/2003