Electricity Production from Steam-Exploded Corn Stover Biomass
Yi Zuo,
²
Pin-Ching Maness,
‡
and Bruce E. Logan*
,²
Department of CiVil and EnVironmental Engineering, Penn State UniVersity,
UniVersity Park, PennsylVania 16802, and National Renewable Energy Laboratory,
Golden, Colorado 80401
ReceiVed January 23, 2006. ReVised Manuscript ReceiVed April 24, 2006
Electricity generation using microbial fuel cells (MFCs) was examined from corn stover waste biomass
using samples prepared through either neutral or acid steam-exploded hydrolysis processes that convert the
hemicellulose to soluble sugars. Maximum power densities in fed-batch tests using an air-cathode MFC were
371 ( 13 mW/m
2
and 367 ( 13 mW/m
2
for the neutral and acid hydrolysates (1000 mg-COD/L, 250 Ω).
Power output exhibited saturation kinetics with respect to fuel concentration, with predicted maximum power
densities of P
max
) 475 mW/m
2
and half-saturation constants of K
s
) 347 mg/L (neutral) and P
max
) 422
mW/m
2
and K
s
) 170 mg/L (acid). Coulombic efficiencies (CEs) were comparable to that found using
carbohydrates in this type of MFC, with values ranging from 20 to 30% for both hydrolysates. All sugars
(monomeric or oligomeric) were completely utilized, with overall biochemical oxygen demand (BOD) removal
efficiencies of 93 ( 2% (neutral) and 94 ( 1% (acid). Power output could be increased by using a cathode
containing a diffusion layer, resulting in maximum power densities of 810 ( 3 mW/m
2
(neutral) and 861 (
37 mW/m
2
(acid). Power was further increased by increasing solution conductivity to 20 mS/cm, resulting in
933 mW/m
2
(neutral) and 971 mW/m
2
(acid) for the two hydrolysates. Additional increases in solution
conductivity lowered the anode potential and did not increase power. These results demonstrate the potential
for a new method of renewable energy production based on conversion of biomass to electricity using MFCs.
Introduction
Corn stover is currently the largest waste biomass resource
in the United States, consisting of more than one-third of the
total solid waste produced, including municipal solid waste.
1
An estimated 250 million dry tons of corn stover is produced
annually.
2
Only a small amount of corn stover is reused as
animal feed or bedding, with >90% left unused in fields.
1
Corn
stover typically contains 70% cellulose and hemicellulose and
15-20% lignin.
3
The hemicellulose components can be con-
verted to monomeric and oligomeric sugars by a steam-
explosion process, forming a sugar-enriched liquid hydrolysate
fraction. Ethanol can be recovered from the steam-exploded
biomass liquid, but <47% of carbohydrates can be converted
to ethanol.
4
Hydrogen can be produced from the liquefied
hemicellulose at an overall utilization efficiency of 87-94%
of the glucan and xylan, respectively,
5
but most of the chemical
oxygen demand (COD) remains as fermentation end products
consisting primarily of acetic and butyric acids.
6
Microbial fuel cells (MFCs) represent a new method for
energy production and organic matter degradation. Electro-
chemically active bacteria oxidize organic matter at the anode
surface, releasing electrons and protons. Those electrons are
transferred from the anode to the cathode through an external
circuit, while the protons move to the cathode directly through
solution. At the cathode, oxygen or other chemicals such as
ferricyanide accept the electrons. MFCs can be used to generate
electricity from various carbohydrates, including low-molecular
sugars such as glucose,
7-9
and complex carbohydrates and
carbohydrate-containing wastewaters such as sucrose, starch,
molasses, and wastewater from food (cereal) processing
plants.
10-13
The energy conversion based on Coulombic ef-
ficiency (CE), or the percent of electrons recovered from the
* Corresponding author. Phone: (814) 863-7908. Fax: (814) 863-7304.
E-mail: blogan@psu.edu.
²
Penn State University.
‡
National Renewable Energy Laboratory.
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10.1021/ef060033l CCC: $33.50 © 2006 American Chemical Society
Published on Web 05/28/2006