Materials Science and Engineering B 159–160 (2009) 44–47
Contents lists available at ScienceDirect
Materials Science and Engineering B
journal homepage: www.elsevier.com/locate/mseb
Improved homogeneity of microcrystalline absorber layer in thin-film silicon
tandem solar cells
Vlad Smirnov
∗
, Chandan Das, Thomas Melle, Andreas Lambertz, Markus Hülsbeck,
Reinhard Carius, Friedhelm Finger
IEF-5 Photovoltaik, Forschungszentrum Jülich GmbH, Leo-Brandt Str., D-52425 Jülich, Germany
article info
Article history:
Received 29 April 2008
Received in revised form 6 October 2008
Accepted 30 October 2008
Keywords:
Microcrystalline silicon
Solar cells
PECVD
Nucleation
Growth
abstract
A study of the effects of microcrystalline silicon i-layer modification near p/i interface in tandem con-
figuration silicon thin film solar cells is presented. The structural properties of the absorber layers were
investigated by Raman spectroscopy at different stages of growth. The results indicate the possibility of
improving both the nucleation process and the film homogeneity in the direction of growth, without
specific re-optimization of the p-layer, transferred from a single-junction microcrystalline silicon cell.
Structural modifications of the i-layer have been correlated with performance of tandem solar cells, lead-
ing to improvements in the bottom cell current J
sc
(up to 11.4 mA/cm
2
) and initial tandem-cell conversion
efficiency (up to 11.3%).
© 2008 Elsevier B.V. All rights reserved.
1. Introduction
Microcrystalline silicon (c-Si) has received significant atten-
tion as intrinsic thin film layer in bottom component of
multijunction thin silicon film solar cells due to its enhanced
response in longer wavelength part of the solar spectrum and
higher stability against light induced degradation. Microcrystalline
silicon is a mixed phase material containing columns or clusters
of crystalline grains, disordered regions and voids [1], and its elec-
tronic and structural properties have been the subject of intensive
research. The growth of c-Si films prepared by PECVD is known
to be substrate dependent [2–5]. In the early stages of growth its
microstructure changes significantly with the deposition time [6]
and an incubation layer is frequently observed. In the case of photo-
voltaic devices, deposited in a p–i–n sequence, the microcrystalline
silicon active layer is deposited on to the p-layer, which therefore
must provide nucleation centres for c-Si i-layer growth [7]. In a
single junction device, p-layer growth should be optimised directly
on TCO. In the case of tandem configuration however, where the p-
layer is grown on the n-layer of the top cell, the recipe for an optimal
single junction cell can no longer be used, since the p-layer require-
ments are different in each case. Thus, the recipe may need to be
re-optimized (particularly the p- and i-layer) when transferred into
tandem configuration.
∗
Corresponding author. Tel.: +49 2461 614855; fax: +49 2461 613735.
E-mail address: v.smirnov@fz-juelich.de (V. Smirnov).
It has been shown that the performance of a solar cell, utilizing
c-Si as an absorber layer, is strongly dependent on crystalline vol-
ume fraction [8]. Additionally, structural homogeneity of the active
layer in the direction of growth was suggested as a possible require-
ment for improved single junction solar cell performance [9].A
method for improving the i-layer homogeneity in microcrystalline
silicon cells deposited in n–i–p sequence was suggested by utilizing
a hydrogen dilution profiling method [10]. In that case, the i-layer is
grown on the n-layer of the cell and the silane concentration ratio
is modified over the total growth time.
Here, we present a study of the effects of microcrystalline silicon
i-layer modification near p/i interface in a tandem solar cell config-
uration. The results from Raman spectroscopy are correlated with
solar cell performance, and a relatively simple method to maintain
a homogeneous i-layer growth with a desirable crystallinity, inde-
pendently on p-layer nucleation properties, leading to an improved
solar cell performance, is presented.
2. Experimental details
Silicon thin films were deposited by plasma enhanced chemical
vapour deposition (PECVD) technique using either RF (13.56MHz)
or VHF (94.7 MHz) excitation for different intrinsic and extrin-
sic layers. In the deposition of microcrystalline silicon intrinsic
layer a gas mixture of silane (SiH
4
) and hydrogen (H
2
) was used.
The intrinsic c-Si layers were deposited using VHF excitation
at a power density of 0.13W/cm
2
. The substrate temperature
and chamber pressure for the deposition of i-layer was fixed at
0921-5107/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.mseb.2008.10.050