Next Generation Image Guided Citrus Fruit Picker
Christopher Aloisio, Ranjan Kumar Mishra, Chu-Yin Chang and James English
Energid Technologies Corporation, One Mifflin Place, Cambridge, MA 02138, USA
ranjan@energid.com
Abstract— Supply and availability of labor for fruit harvesting is
a problem worldwide, and attempts to mechanize the fruit
harvesting process have been carried out for decades. During the
last century, fruit harvesters have tried mechanical methods such
as trunk shaking, canopy shaking, raking, and mass mechanical
penetration. Though they are economical alternative options for
harvesting nuts, olives, cherries, and prunes, these brute-force
mechanical methods have had limited results for citrus fruit.
Robotics has also been tried. Technical challenges in robotics
include recognizing and locating the fruit and detaching it
according to prescribed criteria without damaging either the
fruit or the tree. The key practical problem, though, is economic.
A robotic system needs to be economically sound to warrant its
use as an alternative to hand picking. Cambridge, Massachusetts,
based Energid Technologies Corporation is developing a
practical robotic fruit picking system whose concept is driven by
the economics of mass harvesting while leveraging machine vision
and robotic guidance and control. The system uses flexible tubes
with removal tools at one end that can be individually fired
pneumatically and steered robotically, with sensor input coming
from a grid of machine vision cameras.
Keywords: robotic fruit picking, citrus harvesting, machine vision
BACKGROUND
A typical citrus grove has about 130 trees to the acre, and each
tree on average produces roughly 500 individual fruits, though
this number varies considerably (some trees produce over
2,000). Figure 1 below shows oranges on a tree—they are
solidly attached, hanging both singly and in clusters, both on
the periphery and internal to the tree.
Figure 1: Citrus fruit hangs singly and in bunches near the surface and inside
the tree, and may be obscured or hindered by limbs and leaves. Oranges may
have inconsistent coloring. Florida Hamlin juice oranges are shown.
OUR APPROACH
Energid Technologies has developed an approach that
combines the economy of mass removal with the intelligence
of robotics. It uses a large number of low-cost mechanisms
controlled through visual sensors and high-throughput
computer processing. The fast-moving parts of the system are
inexpensive and disposable, reducing maintenance costs. The
system will harvest an estimated 32 pieces of fruit per second
at peak performance. Energid’s approach applies 16
inexpensive, disposable mechanisms organized into a
pneumatically actuated grid. Multiple grids are used
simultaneously, allowing 64 or more picking mechanisms to be
applied to a tree by one operator. The picking mechanisms
have multiple picking modalities, including sharp end effectors
that strike the stems of the fruit and remove the fruit from the
tree. Each grid of picking mechanisms integrates an array of
color vision cameras that are used for visual guidance. The top-
level concept is illustrated in Figure 2 below, where two
picking mechanisms have been mounted to a boom arm on a
truck as a test system.
The concept is inspired by the way a frog tracks prey with its
eyes and captures it by extending the tongue. Each “Frog
Tongue” mechanism in Energid’s harvesting system has an
inexpensive flexible tube that rapidly extends/retracts from its
base. Multiple cameras provide input to tracking algorithms
that direct the flexible tubes and guide them while extending.
This way the expensive cameras are isolated and protected,
while only the inexpensive flexible tubes are exposed. The
flexible tube is powered by commonly available compressed
air while a two degree-of-freedom planar mechanism at the
base of the tube aims and guides the tube.
SYSTEM DESCRIPTION
The overall system as show in Figure 2 will be mounted on a
goat truck with a modified boom arm and will house a central
computing cluster with a high-throughput data capture
interface, air compressor with accumulator tank, and a
collection of multiple Frog Tongue modules. The Frog Tongue
module has undergone design iteration primarily driven by cost
and simplicity. Our latest design (Figure 3) is described in
detail in this article.
978-1-4673-0856-4/12/$31.00 ©2012 IEEE 37