American Journal of Environmental Engineering 2012, 2(1): 12-18
DOI: 10.5923/j.ajee.20120201.03
Decolorization of Anaerobically Digested Molasses
Spentwash by Coagulation
Mrityunjay Singh Chauhan
1
, Anil Kumar Dikshit
2,3,4,*
1
Department of Civil Engineering, Maulana Azad National Institute of Technology, Bhopal, 462051, India
2
Centre for Environmental Science and Engineering, Indian Institute of Technology Bombay, Powai, Mumbai, 400076, India
3
School of Civil Engineering, Survey and Construction, University of KwaZulu-Natal, Durban, 4041, South Africa
4
School of Civil and Environmental Engineering, Nanyang Technological University, 639798, Singapore
Abstract Treatment of molasses spentwash has always posed a challenge to the environmental engineers. Problem
becomes more difficult in the countries like India where more harsh environmental parameters of spentwash on one hand
and limitation of treatment cost on the other is crude reality. Inability to grow micro-organisms in undiluted spentwash
further limits the options. In this work, various options of coagulation were tried as primary treatment to make spentwash
fit for further biological treatment without dilution. Poly aluminium chloride(PAC) was found to be the best coagulant.
Keywords Coagulation, Decolorization, Distillery, Spentwash
1. Introduction
There are about 300 distilleries in India, producing about
2.75 billion litres of alcohol annually[1]. India is the fourth
largest producer of ethanol in the world and the second
largest in Asia. Though, the alcohol production from
starchy material is also practiced on a very limited scale,
most of the Indian distilleries use sugarcane molasses as
raw material. About 4-10 kg of molasses is required for
production of one litre of alcohol[2]. Apart from its use for
beverage, medicinal, pharmaceutical and flavouring,
alcohol constitutes the feedstock for large number of
organic chemicals, which are used in manufacturing a wide
variety of intermediates, drugs, rubber, pesticides, solvents
etc.[3]. Distillery ranks as the top most industry among the
list of 17 heavily polluting industries identified by Ministry
of Environment & Forests, Govt. of India, and are covered
under Central Action Plan. Distillery spentwash is not only
high on organic and inorganic loading, but also has dark
brown colour even after industry standard treatment by
anaerobic digestion/ bio-methanation. The anaerobically
treated spentwash does not meet Central Pollution Control
Board(CPCB) standards of discharge into streams or land
application. Groundwater colorization is growing concern
for areas having land application of distillery spentwash.
Spentwash is toxic to aquatic organisms as LC
50
value for
distillery spentwash was found to be 0.5% for fresh water
fish Cyprinus carpio var. Communis[4]. It behaves much
* Corresponding author:
dikshit@iitb.ac.in (Anil Kumar Dikshit)
Published online at http://journal.sapub.org/ajee
Copyright © 2012 Scientific & Academic Publishing. All Rights Reserved
more hazardously when disposed into water bodies, since it
may result in the complete depletion of dissolved oxygen
and aquatic life will be destroyed[5].
Rao et al. conducted laboratory scale studies on methods
of removing color from distillery wastewater. Aluminium
sulfate and ferric chloride were found very effective in
color removal from anaerobically treated diluted molasses
and distillery wastes[6]. Color removal of molasses based
distillery effluent was studied by Migo et al[7] using a
commercial inorganic flocculent, a polymer of ferric
hydroxyl sulfate with a chemical formula of
[Fe
2
(OH)
n
(SO
4
)
3-n/2
]
m
. For decolorization of anaerobically
digested spentwash combined chemical and biological
methods were also tried[8]. The first treatment included
calcium oxide and hydrogen peroxide. This was followed
by second treatment, which involved hydrogen peroxide
and microbes at 144 hrs incubation. Goto et al.[9] reported
super critical water oxidation(SCWO) of distillery
wastewater for removal of its color. In this process,
oxidation reaction took place in water above its critical
point(647
o
K, 22.1 MPa). Experiments were carried out with
different amounts of biopolymer chitosan. This gave
decolorization of the order of 94% along with 93%
reduction in COD. Ten times diluted distillery
wastewater(COD as 2800 mg/L) was used for
experimentation[10]. Ozonation of distillery(yeast
fermented beer) waste was also tried to evaluate the process
in terms of organic matter removal and decolorization
efficiencies. Ozone generation system used was based on
the production of ozone from the reaction of oxygen with
UV light[11]. Pikaev et al[12] carried out study on
combined electron beam and coagulation method for
treatment of molasses based distillery effluent. Nandy et al.