Applied Surface Science 346 (2015) 158–164
Contents lists available at ScienceDirect
Applied Surface Science
journal h om epa ge: www.elsevier.com/locate/apsusc
Unravelling the composition of the surface layers formed on Cu,
Cu-Ni, Cu-Zn and Cu-Ni-Zn in clean and polluted environments
Nasser K. Awad
a
, E.A. Ashour
a
, Nageh K. Allam
a,b,∗
a
National Research Centre, Electrochemistry and Corrosion Lab., Dokki, Cairo 12422, Egypt
b
Energy Materials Laboratory (EML), Physics Department, School of Sciences and Engineering, The American University in Cairo, New Cairo 11835, Egypt
a r t i c l e i n f o
Article history:
Received 26 January 2015
Received in revised form 24 March 2015
Accepted 29 March 2015
Available online 4 April 2015
Keywords:
Mixed oxides
XPS
XRD
Dissolution
Surface
a b s t r a c t
The performance of copper and copper-based alloys in working environments is controlled by the compo-
sition of the layers formed on their surfaces. Herein, we report the detailed structural and compositional
analyses of the layers formed on the surface of Cu, Cu-Ni, Cu-Zn and Cu-Ni-Zn upon their use in both
NaCl and Na
2
S-polluted NaCl solutions. In clean NaCl environments, X-ray photoelectron spectroscopy
(XPS) analysis revealed that Cu
2
O is the major compound formed over the surfaces of pure Cu and Cu-Ni,
whereas mixed oxides/hydroxides were detected over the surfaces of Cu-Zn (Cu
2
O and ZnO) and Cu-
Ni-Zn alloy (CuO, ZnO, Cu(OH)
2
and Ni(OH)
2
). However, in Na
2
S- polluted NaCl environments, sulphide
compounds (such as Cu
2
S) were detected on the surfaces of Cu-Ni and Cu-Zn. X-ray diffraction (XRD)
analysis confirmed the XPS findings, where Cu
2
O was confirmed in case of Cu and CuO in case of Cu-Ni-
Zn in pure NaCl solutions. However, in sulphide-polluted media, compounds such as Cu
4
(S
2
)
2
(CuS
)2
were
identified in case of Cu-Ni, and CuS in case of Cu-Zn. Further, the morphology of the surface of Cu-Ni-Zn
tested in Na
2
S-polluted NaCl solution looks compact and has a wide band gap (4.47 eV) as revealed from
the UV–vis absorption measurements. Therefore, the formation of mixed oxides/hydroxides and/or sulp-
hides on the surface of Cu-Ni-Zn alloy is ultimately responsible for the enhancement of its dissolution
resistance.
© 2015 Elsevier B.V. All rights reserved.
1. Introduction
The electronic, mechanical and chemical properties of copper-
based alloys are better than those of pure copper due to the
existence of alloying elements such as nickel and zinc [1–4]. There-
fore, they have been extensively used in various industries [5].
Specifically, the stability of Cu-Ni and Cu-Zn binary systems has
been intensively investigated in clean and polluted marine envi-
ronments. It has been proven that Cu
2
O [6–12] and ZnO [13] are the
major oxides formed in clean-chloride media [6–12], which consti-
tute nonconductive islands on the alloy surface. However, upon the
use of Cu-Zn and Cu-Ni-Zn in sulfide-polluted chloride media, ZnS
(a wide band gap p-type semiconductor) is usually formed, leading
to a downturn in the ionic and electronic properties of the sur-
face and consequently a decrease in the corrosion rate [3,4]. Recent
work done by Awad et al. [14] showed that the dissolution rate
of Cu-Ni-Zn (1.105 mm/year) in 40 ppm Na
2
S polluted NaCl was
∗
Corresponding author at: The American University in Cairo, Energy Materials
Laboratory, New Cairo 11835, Egypt. Tel.: +20 2 2615 2568; fax: +20 2 2615 6009.
E-mail address: nageh.allam@aucegypt.edu (N.K. Allam).
much lower than that measured for pure Cu (5.732 mm/year). This
was attributed to the formation of mixed oxides on the alloy sur-
face that could potentially prevent the ion penetration and thus
decrease the dissolution rate. In photoelectrochemical water split-
ting, Allam et al. [15] reported that Ti-Nb-Zr alloy showed ∼17.5%
improvement in the overall photoconversion efficiency compared
to pure Ti as a result of the formation of mixed oxides with bet-
ter semiconducting properties [15]. Therefore, it is evident that the
performance of many materials is controlled by the composition of
the surface layers. To this end, X-ray photoelectron spectroscopy
(XPS) has been proven a distinctive technique to investigate the
composition of such surface layers [16–18]. The aim of the present
work is to investigate the structure and composition of the lay-
ers formed on the surface of Cu-based alloys in both clean and
sulfide-polluted seawater.
2. Experimental
2.1. Materials and solution preparation
Experiments were performed using as-received commercial
specimens of the tested alloys of the compositions listed in Table 1.
http://dx.doi.org/10.1016/j.apsusc.2015.03.200
0169-4332/© 2015 Elsevier B.V. All rights reserved.