Universal Journal of Mechanical Engineering 3(2): 57-62, 2015 http://www.hrpub.org
DOI: 10.13189/ujme.2015.030205
Reliability Ananlysis of Cooling System of Diesel Engine
Dhananjay R Dolas
*
, Sudhir Deshmukh
MGM’s Jawaharlal Nehru Engineering College, India
Copyright © 2015 Horizon Research Publishing All rights reserved.
Abstract Diesel engine is use in various field for the
different application, the performance of engine is depends
on the engine systems & components. The cooling system is
one of the important systems for diesel engine, the major
breakdowns are occurring due failure cooling system & its
components. This paper is presented the reliability analysis
of cooling system of diesel engine using for compressor
application, this work is using a time to failure data of
cooling system and two parameter Weibull distribution
analytical least square method & Minitab 16.1R Software are
used for parameter estimation, The results are shows
reliability, Availability, Mean time between failure, Failure
rate and Failure density. This is helpful for designing &
manufacturing of components and modification.
Keywords Cooling, Diesel Engine, Reliability &
Weibull Distribution
1. Introduction
Reliability is defined as the probability that a component
or system will perform its required function for a given
period of time when used under stated operating conditions
[1]
A cooling system is constituted by a number of
components and subsystems designed to achieve a common
specific result with an acceptable level of reliability. The
type of component failure and its frequency has a direct
effect on the system’s reliability. Thus it becomes very
important to locate the critical components and analyze their
reliability. Further-more, in many situations it is easier and
less expensive to test components / subsystems rather than
entire system.
The main parts of the engine cooling system are the
radiator, pressure cap, hoses, thermostat, water pump, oil
cooler, heat exchanger, fan, and fan belt & pulley. The
system is filled with coolant water. No matter where you live
or how hot or cold the weather becomes, the mixture should
be maintained the year around.
The two parameter Weibull distribution requires
characteristic life (η) and shape factor (β) values. Beta (β)
determines the shape of the distribution. If β is greater than
1, the failure rate is increasing. If β is less than 1, the failure
rate is decreasing. If β is equal to 1, the failure rate is
constant. There are several ways to check whether data
follows a Weibull distribution, the best choice is to use a
Weibull analysis software product. If such a tool is not
available, data can be manually plotted on a Weibull
probability plot to determine if it follows a straight line. A
straight line on the probability plot indicates that the data is
following a Weibull distribution. Weibull shape parameter β
also indicates whether the failure rate is constant or
increasing or decreasing if β = 1.0, β > 1.0, β < 1.0
respectively. G.R Pasha & et al.[2] presented the
comprehensive analysis for complete failure data. Using the
Weibull Distribution for failure data &. Median rank
regression (MRR) for data- fitting method is described and
goodness-of-fit using correlation coefficient is applied.
Sang-Jun Park & et al. [3] demonstrate a reliability goal of
the pump motor assembly within an affordable amount of
time and in an economic way. Using the accelerated test
(AT) and measured failure rate and MTTF. Y. Lei [4]
estimating the Weibull distribution parameters, three
methods namely maximum likelihood estimation method
(MLE), method of moment (MOM) and least-squares
regression method (LSM)] and evaluated on the basis of the
mean square error (MSE) and sample size. Ahmad Mahir
Razali & et al. [5] compare between three methods for
estimating the parameters of Weibull distributions. These
methods are; moments, maximum likelihood and least
squares 3-parameter Weibull distribution, using the means
square error, MSE and total deviation, TD as measurement
for the comparison between these methods and suggested
the moments method is the best method for estimating the
parameters of the 2-parameter and 3-parameter. Ghassan M.
Tashtousha & et al. [6] developed the statistical model and
evaluate the effect of corrective and preventive maintenance
schemes on car performance in the presence of system
failure where the scheduling objective is to minimize
schedule duration. Sunil Dutta & et al. [7] carried out
reliability analysis defense vehicle gear box assembly using
the Weibull distribution. Aurelian Constantin & et al. [9]
presented the reliability analysis of automobile shock
absorbers using the Weibull ++7 program. Yunn-Kuang Chu
[8] examines the estimation comparison of two methods for
Weibull parameters, one is the maximum likelihood method
and the other is the least squares method. Based on sample