Applied Catalysis B: Environmental 162 (2015) 551–563
Contents lists available at ScienceDirect
Applied Catalysis B: Environmental
j ourna l h om epage: www.elsevier.com/locate/apcatb
Syngas production by methane oxy-steam reforming on Me/CeO
2
(Me = Rh, Pt, Ni) catalyst lined on cordierite monoliths
Antonio Vita
a,∗
, Giuseppe Cristiano
b
, Cristina Italiano
a
, Lidia Pino
a
, Stefania Specchia
b
a
CNR-ITAE “Nicola Giordano”, Via Salita S. Lucia sopra Contesse 5, 98126 Messina, Italy
b
Politecnico di Torino, Department of Applied Science and Technology, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
a r t i c l e i n f o
Article history:
Received 12 April 2014
Received in revised form 7 July 2014
Accepted 11 July 2014
Available online 19 July 2014
Keywords:
Syngas production
CH4 oxy-steam reforming
Rh Pt Ni catalysts
Ceria carrier
Cordierite monoliths
a b s t r a c t
The deposition of catalytic layers as Rh, Pt, Ni (noble metals load equal to 1.5 wt.%, Ni load equal to
7.5 wt.%) on CeO
2
, over cordierite monoliths (400 cpsi, diameter 1 cm, length 1.5 cm), prepared through
a combination of the solution combustion synthesis followed by the Wet Impregnation technique, was
investigated. The performances of the structured catalysts were evaluated towards the methane Oxy-
Steam Reforming (OSR) reaction. The physicochemical properties of the catalysts at powder level were
investigated by X-ray Diffraction, CO chemisorption and nitrogen adsorption (BET), whereas the char-
acteristics of the structured catalysts in terms of thickness and coating integrity were investigated by
Scanning Electron Microscopy (SEM), mechanical strength and pressure drop tests. Moreover, the mor-
phology of catalytic layers was investigated by Transmission Electron Microscopy (TEM) on the powder
obtained by mechanically scraping the monoliths internal walls. The prepared structured catalysts were
tested and compared towards the CH
4
OSR reaction varying the temperature (500–800
◦
C), the weight
space velocity (WSV = 33,000–400,000 Nml g
cat
-1
h
-1
), at fixed molecular oxygen-to-carbon (O/C = 0.55)
and steam-to-carbon (S/C = 1.2) molar ratios. The catalytic monoliths presented a uniform thin coat-
ing with thickness between 20 and 25 m, high mechanical strength and low pressure drop. Regarding
the catalytic activity, at low WSV all of the structured catalysts showed similar performances. Instead,
increasing the WSV, the catalytic monolith loaded with 1.5 wt.% Rh/CeO
2
performed slightly better than
the other samples, maintaining almost constant the methane conversion and the CO selectivity even at
400,000 Nml g
cat
-1
h
-1
.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction
Hydrogen is, currently, one of the important gaseous raw mate-
rials for petroleum and petrochemical industries. In the near future
hydrogen is expected to become an important energy carrier [1] to
be used for Fuel Cells (FC) in electrical vehicles (Proton Exchange
Membrane FC, PEMFC [2]) and electrical power plants (Solid Oxide
FC, SOFC [3]) with zero, or near-to-zero emissions of greenhouse
gases or hazardous species. This scenery is connected with a new
prospective in terms of energy production, finalized to minimize
or solve problems due to the global warming, the lack of fossil
resources and the general increase of energy demand especially by
the new emergent economies [4]. Therefore, the hydrogen demand
is expected to grow over the next ten years, for industrial use, and
for running FC [5].
∗
Corresponding author. Tel.: +39 090624297; fax: +39 090624247.
E-mail addresses: antonio.vita@itae.cnr.it, vitaantonio72@gmail.com (A. Vita).
The feasibility of a truly hydrogen economy is still an open
debate: the production, transport and use of hydrogen as a fuel or
raw material for other chemicals require a series of new processes,
materials, products and infrastructure which necessitate resources
not yet available. The introduction and commercialization of hydro-
gen as future energy carrier requires many efforts, also considering
safety and regulations [6–8].
Thus, the interest in the use of syngas (H
2
and CO mixture)
as raw material to produce synthetic green petroleum oils for
use as fuels and lubricants is increasing more and more [9–12].
Simultaneously, the progress in PEMFC and SOFC systems [13,14]
and in the synthetic fuel production has been improved by mak-
ing hydrogen/syngas production from the fuel processing of fossil
fuels, as well as biomass, more important [15–23]. Therefore, the
development of efficient and compact fuel processors, capable to
produce hydrogen or syngas from the reforming of different hydro-
carbons, represents a significant challenge to the introduction of
FCs on the market and to the growing of the hydrogen economy
[1,12,24–27].
http://dx.doi.org/10.1016/j.apcatb.2014.07.028
0926-3373/© 2014 Elsevier B.V. All rights reserved.