Titania-Decorated Silicon Carbide-Containing Cobalt Catalyst for
Fischer-Tropsch Synthesis
Yuefeng Liu,*
,†
Benoit de Tymowski,
†
Fabrice Vigneron,
†
Ileana Florea,
‡
Ovidiu Ersen,
‡
Christian Meny,
‡
Patrick Nguyen,
§
Charlotte Pham,
§
Francis Luck,
⊥
and Cuong Pham-Huu*
,†
†
Laboratoire des Mate ́ riaux, Surfaces et Proce ́ de ́ s pour la Catalyse (LMSPC), UMR 7515, CNRS-Universite ́ de Strasbourg (UdS), 25,
rue Becquerel, 67087 Strasbourg Cedex 08, France
‡
Institut de Physique et Chimie des Mate ́ riaux de Strasbourg (IPCMS), UMR 7504, CNRS-Universite ́ de Strasbourg (UdS), 23, rue
du Loess, 67034 Strasbourg Cedex 02, France
§
SICAT/ACM Technical Center, Industriestrasse 1, D-77731 Willstä tt, Germany
⊥
Total, Direction Ge ́ ne ́ rale-Direction Scientifique, 24 cours Michelet, F-92069 Paris La De ́ fense Cedex, France
* S Supporting Information
ABSTRACT: The metal-support interactions of titanium
dioxide decorated silicon carbide (β-SiC)-supported cobalt
catalyst for Fischer-Tropsch synthesis (FTS) were explored
by a combination of energy-filtered transmission electron
microscopy (EFTEM),
59
Co zero-field nuclear magnetic
resonance (
59
Co NMR), and other conventional character-
ization techniques. From the 2D elemental maps deduced by
2D EFTEM and
59
Co NMR analyses, it can be concluded that
the nanoscale introduction of the TiO
2
into the β-SiC matrix
significantly enhances the formation of small and medium-
sized cobalt particles. The results revealed that the proper
metal-support interaction between cobalt nanoparticles and
TiO
2
led to the formation of smaller cobalt particles (<15 nm), which possess a large fraction of surface atoms and, thus,
significantly contribute to the great enhancement of conversion and the reaction rate. The cobalt time yield of the catalyst after
modification increased to 7.5 × 10
-5
mol
CO
g
Co
-1
s
-1
at 230 °C, whereas the C
5+
selectivity maintained a high level (>90%). In
addition, the adequate meso- and macro-pores of the SiC-based support facilitated intimate contact between the reactants and
active sites and also accelerated the evacuation of the intermediate products. It was also worth noting that a superior and stable
FTS specific rate of 0.56 g
C
5+
g
catalyst
-1
h
-1
together with high C
5+
selectivity of 91% were obtained at common industrial content
of 30 wt % cobalt.
KEYWORDS: metal-support interaction, Fischer-Tropsch synthesis, silicon carbide, cobalt, titanium oxide, energy-filtered TEM,
59
Co NMR, catalysis
1. INTRODUCTION
Fischer-Tropsch synthesis (FTS) is a key technology in the
more global gas-to-liquids (GTL) process, which allows the
transformation of synthesis gas (2H
2
+ CO), issued from
natural gas reforming into liquid hydrocarbons, followed by
hydrocracking of the heavy fraction into useful compounds,
such as naphtha, diesel, lubricants, and others.
1-6
The most
employed active phase for the low-temperature FTS process is
supported cobalt, either pure or doped with trace amounts of
noble metal to enhance the reduction of the active phase and to
improve the dispersion of metal particles.
7-11
Cobalt presents
several advantages, such as high stability, high activity for liquid
hydrocarbons formation and low selectivity toward oxygenated
products, resistance to oxidation, low water-gas shift (WGS)
tendency, and acceptable price for industrial development.
However, the high activity of the cobalt phase also leads to an
extremely high sensitivity of the catalyst selectivity to the
reaction temperature. Cobalt active phase is typically employed
in a supported form for the FTS process. The support should
display a relatively high specific surface area to achieve a high
dispersion of the metal particles, good mechanical and
hydrothermal resistance, and a medium level of metal-support
interaction to allow complete reduction of the active phase and
to prevent sintering of the cobalt. The most employed supports
for the FTS are alumina; silica; titania; and carbon-based
materials, such as activated carbon, carbon nanotubes, and
nanofibers.
12-19
Among these supports, alumina, either pure or
promoted, is the most employed as a support for commercial
catalysts. However, on traditional supports such as alumina and
silica, it is difficult to reduce small particles of metal oxide
Received: November 11, 2012
Revised: January 17, 2013
Published: January 22, 2013
Research Article
pubs.acs.org/acscatalysis
© 2013 American Chemical Society 393 dx.doi.org/10.1021/cs300729p | ACS Catal. 2013, 3, 393-404