Electrochromic Behavior of W
x
Si
y
O
z
Thin Films Prepared by Reactive
Magnetron Sputtering at Normal and Glancing Angles
Jorge Gil-Rostra,
†
Manuel Cano,
‡
Jose ́ M. Pedrosa,
‡
Francisco Javier Ferrer,
§
Francisco García-García,
Francisco Yubero,
†
and Agustín R. Gonza ́ lez-Elipe*
,†
†
Instituto de Ciencia de Materiales de Sevilla (CSIC-USE), Avenida Ame ́ rico Vespucio 49, E-41092 Sevilla, Spain
‡
Departamento de Sistemas Físicos, Químicos y Naturales, Universidad Pablo de Olavide, Ctra. Utrera km. 1, E-41013 Sevilla, Spain
§
Centro Nacional de Aceleradores (CSIC-USE), Thomas A. Edison 7, E-41092 Sevilla, Spain
* S Supporting Information
ABSTRACT: This work reports the synthesis at room temperature of
transparent and colored W
x
Si
y
O
z
thin films by magnetron sputtering
(MS) from a single cathode. The films were characterized by a large set
of techniques including X-ray photoelectron spectroscopy (XPS),
Rutherford backscattering spectrometry (RBS), Fourier transform
infrared (FT-IR), and Raman spectroscopies. Their optical properties
were determined by the analysis of the transmission and reflection
spectra. It was found that both the relative amount of tungsten in the
W-Si MS target and the ratio O
2
/Ar in the plasma gas were critical
parameters to control the blue coloration of the films. The long-term
stability of the color, attributed to the formation of a high concentration of W
5+
and W
4+
species, has been related with the
formation of W-O-Si bond linkages in an amorphous network. At normal geometry (i.e., substrate surface parallel to the target)
the films were rather compact, whereas they were very porous and had less tungsten content when deposited in a glancing angle
configuration. In this case, they presented outstanding electrochromic properties characterized by a fast response, a high
coloration, a complete reversibility after more than one thousand cycles and a relatively very low refractive index in the bleached
state.
KEYWORDS: electrochromic films, GLAD, W
x
Si
y
O
z
, reactive magnetron sputtering, colored thin films, tungsten oxide,
optical properties
■
INTRODUCTION
Even if tungsten oxide electrochromic thin films have been
studied and manufactured for more than 30 years,
1-4
new
developments are still required to improve the behavior of
these materials when used for smart windows and other related
applications,
5-8
both in the laboratory and at industrial scale.
9
For example, improvements are still required to properly
nanostructuring the films to enhance their coloration capacity,
to decrease the response time,
10-13
to apply the electrochromic
devices on flexible plastic substrates
14-16
or to effectively
control their optical properties.
17-19
To cope with all these
requirements, new manufacturing processes and novel nano-
structures have been proposed to both simplify the film
processing protocols and to design more reliable final devices.
A commonly admitted requisite in this regard is that the
electrochromic films, prepared by sol-gel, electrochemical
methods, thermal evaporation, magnetron sputtering or other
related procedures,
12,13,20-23
possess a significant portion of
empty and accessible space to favor the exchange of charge and
the incorporation of foreign cations.
An electrochromic film device based on tungsten oxide
consists of a reducible WO
3
layer, another thin film electrode,
and an electrolyte where there is a cation M
+
that becomes
incorporated in the film during the reduction cycle. Typically,
this cation is H
+
or Li
+
, although other alkaline cations can be
also used.
24,25
For an optimal performance of the device, a fast
incorporation of M
+
within the film and its reversible release to
the electrolyte during the reduction and oxidation cycles are
required, respectively (i.e., WO
x
+e
-
+M
+
→ WO
x
(M) for the
reduction cycle). Optimizing the electrochromic behavior
implies to increase the incorporation capacity and to maximize
the diffusion rate of the M
+
cation within the film structure.
Compared to sol-gel and other chemical- or solvent-based
synthetic routes, MS is a one-step process yielding directly the
final formulation of the oxide that has the additional advantage
of avoiding the production of undesirable byproducts. The easy
scalability of this method and the possibility to work at low
temperature open de way for the fabrication of electrochromic
films onto polymers. However, a possible drawback of MS thin
films is that, because of their generally high compactness, the
diffusion rate of M
+
cations are slow and the switching times
too long.
26-28
An alternative to the conventional MS
Received: June 6, 2011
Accepted: December 30, 2011
Research Article
www.acsami.org
© XXXX American Chemical Society A dx.doi.org/10.1021/am2014629 | ACS Appl. Mater. Interfaces XXXX, XXX, XXX-XXX