6. LS 6. LS 6. LS 6. LS-DYNA Anwenderforum, Frankenthal 2 DYNA Anwenderforum, Frankenthal 2 DYNA Anwenderforum, Frankenthal 2 DYNA Anwenderforum, Frankenthal 2012 012 012 012 Crash I Crash I Crash I Crash I B8 © Copyright by DYNAmore GmbH B-1-28 Low-speed crash optimization of vehicle side door beam under pole side impacts Ali Ghadianlou National University of Malaysia UKM, Malaysia Abstract: In low-speed collisions, the design criteria are to reduce fixing cost and structural damage generally. The Side Door Beam (SDB) of a vehicle door plays a consequential role in absorbing the impact energy. In this study, the permanent damage of a vehicle door is examined via geometrical modification of the SDB. Through an explicit finite element analysis (FEA) in a simplified door model, four different CAD-reinforcing ribs are employed into the SDB to investigate the level of the door damage. Furthermore, the carefully chosen SDB is individually conducted by a particular 3-point bending test to construct the approximate crash functions using response surface method (RSM). Accordingly, multi-objective optimization of the SDB is performed based on the low-speed objectives of effective plastic strain and specific energy absorption. Consequently, the maximum elasto-plastic deflection of the modified door equipped by the optimized SDB is evaluated in order to achieve less damage. Keywords: Side door beam, Finite Element Analysis, low-speed impact, permanent damage, effective plastic strain, specific energy absorption, reinforcing ribs, multi-objective optimization. 2012