IJSRSET16249 | Received : 01 July 2016 | Accepted : 05 July 2016 | July-August 2016 [(2)4: 41-45]
© 2016 IJSRSET | Volume 2 | Issue 4 | Print ISSN : 2395-1990 | Online ISSN : 2394-4099
Themed Section: Engineering and Technology
41
Process Parameter Optimization of Surface Grinding for AISI
321 by Using Taguchi Method
Avinash S. Jejurkar, Vijay L. Kadlag
Department of Mechanical Engineering, SVIT, Chincholi, Nashik, Maharashtra, India
ABSTRACT
Recently Austenitic stainless steel AISI-321 finding many applications like Automotive, Aerospace, Nuclear,
Chemical and Cryogenics. The proposed work takes the following input processes parameters namely Work speed,
feed rate and depth of cut. The main objective of this work is to predict the grinding behavior and achieve optimal
operating processes parameters. A software package may be utilized which integrates these various models to
simulate what happens during surface grinding processes. Predictions from this work will be further analyzed by
calibration with actual data. It involves many variables such as depth of cut, work speed, feed rate, chemical
composition of work piece, etc. The main aim of any machining process is to maximize the Metal Removal Rate
(MRR) and to minimize the surface roughness (Ra). In order to optimize these values Taguchi method, ANOVA is
used.
Keywords: Austenitic stainless steel, surface grinding, Taguchi, S/N ratio ANOVA, Optimization
I. INTRODUCTION
The manufacturing method of surface grinding has been
established in the production of slim and flat
symmetrical components. Due to the complex set-up,
which results from the big sensitivity of this grinding
method to a multiplicity of geometrical, kinematical and
dynamical influence parameters, surface grinding is
rarely applied inside limited-lot production. The
substantial characteristics of this grinding process square
measure the synchronic steering and machining of the
work piece on its edge. Surface grinding is an essential
method for final machining of elements requiring sleek
surfaces and precise tolerances. As compared with other
machining processes, grinding is costly operation that
ought to be used underneath optimum conditions.
Although wide used in business, grinding remains
perhaps the least understood of all machining processes.
The major operating input parameters that influence the
output responses, metal removal rate, surface roughness,
surface damage, and tool wear etc., are: (i) wheel
parameters: abrasives, grain size, grade, structure, binder,
shape and dimension, etc., (ii) Work piece parameters:
fracture mode, mechanical properties and chemical
composition, etc., (iii) Process parameters: work speed,
depth of cut, feed rate, dressing condition, etc., (iv)
machine parameters: static and dynamic Characteristics,
spindle system, and table system, etc. The proposed
work takes the following input processes parameters
specifically Work speed, feed rate and depth of cut.
Alloy 321 is commonly wont to rigid flanges; this
application needs precise surface roughness thanks to
use in chemical handling pipelines or equipments. Due
to this reason surface grinding for this application
requires to be optimum. A software package might be
used that integrates these numerous models to simulate
what happens throughout surface grinding processes.
Predictions from this simulation will be any analyzed by
standardization with actual information. It involves
several variables such as depth of cut, work speed, feed
rate, chemical composition of work piece, etc. The main
objective in any machining process is to maximize the
Metal Removal Rate (MRR) and to reduce the surface
roughness (Ra). In order to optimize these values
Taguchi method, ANOVA and regression analysis is
employed.