Electrochimica Acta 55 (2010) 1880–1887
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Electrochimica Acta
journal homepage: www.elsevier.com/locate/electacta
Electrochemical behavior of Mg and some Mg alloys in aqueous solutions
of different pH
Waheed A. Badawy
a,∗
, Nadia H. Hilal
b
, Mohmmed El-Rabiee
b
, H. Nady
b
a
Chemistry Department, Faculty of Science, University of Cairo, 12 613 Giza, Egypt
b
Chemistry Department, Faculty of Science, Fayoum University, Fayoum, Egypt
article info
Article history:
Received 29 July 2009
Received in revised form 30 October 2009
Accepted 30 October 2009
Available online 10 November 2009
Keywords:
Alloys
Corrosion
Impedance
Magnesium
Polarization
abstract
The electrochemical behavior of Mg, Mg–Al–Zn and Mg–Al–Zn–Mn alloys were investigated in aqueous
acidic, neutral and basic solutions. Conventional electrochemical techniques such as open-circuit poten-
tial measurements, polarization methods and electrochemical impedance spectroscopy (EIS) were used.
The results have shown that the rate of corrosion in acidic solution is relatively high compared to that
in neutral or basic solutions. The presence of Al, Zn and Mn as alloying elements decreases the rate of
corrosion of the alloy. The activation energy of the corrosion process occurring at the surface of Mg or Mg
alloys in aqueous solutions is less than 40 kJ mol
-1
. This value indicates a one electron transfer electrode
as a rate controlling process. The impedance data were fitted to equivalent circuit models that explain
the different electrochemical processes occurring at the electrode/electrolyte interface.
© 2009 Elsevier Ltd. All rights reserved.
1. Introduction
Magnesium alloys containing 2–10% Al with minor additions
of Zn and Mn are widely used for different technological applica-
tions. These alloys are comparatively cheap and possess attractive
characteristics, especially machinability and corrosion resistance
at temperatures above 100
◦
C [1]. The alloys have high stiffness
to weight ratio, ease of workability, high damping capacity, cast-
ability, weld-ability and recyclability [2]. Because of these excellent
properties they are mostly used in aerospace and automotive
industries. The alloy design development, surface treatment meth-
ods and understanding of corrosion mechanisms have extended
the potential applications of the Mg alloys [3]. The corrosion resis-
tance of the alloy depends on its composition, microstructure and
ambient medium. It is sensitive to the chloride ion concentration
and the pH of the environments [4,5]. In neutral and basic solutions
the corrosion resistance is relatively high because of the formation
of a partially protective Mg(OH)
2
layer on the alloy surface [4]. The
presence of chloride ions promotes the dissolution of the protective
layer and leads to increased rates of corrosion [4,6].
The corrosion of Mg alloys in non-oxidizing neutral or basic chlo-
ride solutions at free-corrosion potential initiates as irregular pits.
The mechanism of the corrosion process is quite different from
∗
Corresponding author. Tel.: +20 2 35676558; fax: +20 2 35685799.
E-mail addresses: wbadawy50@hotmail.com, wbadawy@cu.edu.eg
(W.A. Badawy).
the auto-catalytic pitting experienced by stainless steels and the
local increase of pH resulting from the formation of Mg(OH)
2
has
no effect on the pitting process [7,8]. The film is not very stable
and its free-corrosion potential is more positive than the pitting
potential for both single phase alloys as well as for two phase
( + ) alloys [9–11]. The corrosion of Mg is a localized corrosion,
which starts at irregular pits that spread laterally and cover the
whole surface [11,12]. In two phase Mg alloys the corrosion mech-
anism is influenced by microstructures. Fine, uniformly dispersed,
cathodic phases are the most detrimental to the corrosion resis-
tance of Mg-base alloys [13]. The casting method influences the
corrosion performance through control of the microstructures [14].
The presence of alloying elements with Mg not only modifies its
mechanical properties but also improves its corrosion resistance
[15].
In this paper it is aimed at the investigation of the corrosion
and passivation behaviors of Mg and two different Mg alloys in
aqueous solutions covering the acidic, neutral and basic ranges. The
effect of temperature on the corrosion rate and the determination
of the molar activation energy of the corrosion process have been
carried out. Equivalent circuit models for the electrode/electrolyte
interface were suggested.
2. Experimental
The working electrodes were made from massive rods of Mg
(99.9% + 0.03% Cu, 0.03% Ni and 0.04% Fe), Mg–Al–Zn (92% Mg + 7%
Al and 1% Zn) and Mg–Al–Zn–Mn (89.2% Mg + 10% Al, 0.5% Zn and
0013-4686/$ – see front matter © 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.electacta.2009.10.083