Phase-Separation-Induced Titania Monoliths with
Well-Defined Macropores and Mesostructured
Framework from Colloid-Derived Sol-Gel Systems
Junko Konishi,
²
Koji Fujita,*
,²
Kazuki Nakanishi,
‡
and
Kazuyuki Hirao
²
Department of Material Chemistry, Graduate School of
Engineering, Kyoto UniVersity, Nishikyo-ku, Kyoto 615-8510,
Japan, and DiVision of Chemistry, Graduate School of
Science, Kyoto UniVersity, Oiwake-cho, Kitashirakawa,
Sakyo-ku, Kyoto 606-8502, Japan
ReceiVed September 26, 2005
ReVised Manuscript ReceiVed NoVember 18, 2005
Titania has attracted considerable attention because of its
potential uses in diverse areas such as photocatalysis
1
, sensor
devices
2
, electrode materials
3
, chromatographies
4
, and optical
devices
5
. The performance of these devices can be dramati-
cally improved by structural control over the nanometer to
micrometer ranges. A key step in the synthesis of transition
metal oxide with well-defined porous structure continues to
be the use of organic templates that spatially pattern the
deposition of the corresponding alkoxide or colloidal suspen-
sions. For instance, mesoporous titania can be prepared by
using self-organized arrays of long-chain surfactants or
amphiphilic block copolymers as the templates.
6
Stabilized-
emulsion or latex-sphere templating has been shown to
extend the pore size up to several micrometers.
7
In applica-
tions that utilize liquid-phase reactions such as catalyst
supports, macroporous structures with mesotexture are highly
desirable, because the interconnected macroporous channel
facilitates the material transport to mesoporous internal
regions where the reactions can take place. Dual templating
techniques using surfactants and latex spheres can produce
titania with bimodal pore size distribution.
8
Recent reports
demonstrated that macro-mesoporous structures can be
realized in the presence of a single surfactant
9
and even under
a template-free condition.
10
Despise the drastic progress in the synthesis of porous
inorganic materials, however, the integration of porous
structure into large monoliths still remains a challenging task;
templating approaches ensure the formation of well-defined
porous structures, but three-dimensional structural buildup
of inorganic network, including the morphological control,
is difficult to achieve in parallel. Only a few techniques have
been reported to obtain the bimodal pore structure in a titania
monolith with dimensions of several centimeters.
11
In this paper, we demonstrate a simple and reproducible
method based on the sol-gel route accompanied by the phase
separation, which enables the fabrication of titania monoliths
with well-defined macropores and accessible mesostructure.
Special attention is paid to the systematic control of
macroporous structures as well as the spontaneous formation
of completely interconnected macroporous morphology. A
lot of benefits are expected to arise not only from the pore
structures integrated in monoliths but also from the novel
functions of titania.
The sol-gel process on the basis of polymerization-
induced phase separation has been proven successful for
designing well-defined macroporous monoliths in various
silica-based systems.
12
The bicontinuous structure, in which
each separated phase is interconnected in three-dimensional
space, is spontaneously formed when the transient structure
of the phase separation is frozen by the sol-gel transition.
Time evolution of the transient structure of the phase
separation is schematically illustrated in Figure 1. The
characteristic size of the bicontinuous structure, or domain
size, is defined by the sum of the thickness of the gel-phase
domain and the width of the solvent-phase domain, the latter
of which becomes macropores after drying. The formation
of phase domains in the course of the phase separation
includes the coarsening process in which the domain size
grows from shorter to larger length scale as time elapses.
Consequently, the gel morphology is determined by the
proceeding of the phase separation relative to the sol-gel
transition. It has been well-accepted that the silica gels with
bicontinuous structure exhibit much better performance than
conventional particle-packed structure in high performance
liquid chromatography (HPLC) separations.
13
The monolithic
* Corresponding author. E-mail: fujita@dipole7.kuic.kyoto-u.ac.jp. Tel.:
+81-75-383-2432. Fax: +81-75-383-2420.
²
Graduate School of Engineering.
‡
Graduate School of Science.
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Figure 1. Schematic illustration of the coarsening of phase-separated
domains. The bicontinuous structure is obtained by inducing the phase
separation in parallel to the gelation.
864 Chem. Mater. 2006, 18, 864-866
10.1021/cm052155h CCC: $33.50 © 2006 American Chemical Society
Published on Web 01/26/2006