International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-2, Issue-9, Sept- 2016] Infogain Publication (Infogainpublication.com ) ISSN : 2454-1311 www.ijaems.com Page | 1520 Insta`llation of New CSD (Carbonated Soft Drink) RGB (Returnable Glass Bottle) Line with Food Safety Comply and Final Validation Ravindra Kumar 1 , Dorcus Masih 2 1 M.Tech Food Technology (Food Process Engineering), Department of Food Process Engineering, Vaugh School of Agricultural Engineering and Technology, Sam Higginbottom Institute of Agricultural Engineering and Technology, Allahabad, UP, India 2 Assistant Professor, Department of Food Process Engineering, Vaugh School of Agricultural Engineering and Technology, Sam Higginbottom Institute of Agricultural Engineering and Technology, Allahabad, UP, India Abstract— The basic of this project was installation of new CSD (carbonated soft drink) RGB (returnable glass bottle) line with comply food safety and final validation of line. New manufacturing line installation deals with installation of all equipment and machine require for smooth running and producing CSD for COCA-COLA company (Coca- Cola, Thums UP, Limca) such as conveyer belt, uncasing machine, light inspection station, bottle washer EBI (electronic bottle inspection ) machine, Paramix, Filler, Sealer, Date coding machine, caser etc. During installation of machine we have fulfill requirement related to machine, work space, hygienic condition so that machine can work smoothly and deliver safe food product The main concern of doing this project was deliver a safe product to the consumer by applying HACCP and ISO22K. I have done hazard analysis and validation of this new installed line and identify CCP and OPRP which need to control by applying control measure. Keywords— Food Safety, Validation, HACCP, CCP, OPRP, CSD, RGB. I. INTRODUCTION Coca-Cola (often referred to simply as Coke) is a carbonated soft drink produced by The Coca-Cola Company of Atlanta, Georgia. It was originally intended as a patent medicine when it was invented in the late 19th century by John Pemberton. Coca-Cola was bought out by businessman As a Griggs Candler, whose marketing tactics led Coke to its dominance of the world soft-drink market throughout the 20th century. The name refers to two of its original ingredients: kola nuts, a source of caffeine, and coca leaves. The current formula of Coca-Cola remains a trade secret, although a variety of reported recipes and experimental recreations have been published. The company produces concentrate, which is then sold to licensed Coca-Cola bottlers throughout the world. The bottlers, who hold exclusive territory contracts with the company, produce the finished product in cans and bottles from the concentrate, in combination with filtered water and sweeteners. A typical 12 oz (355 ml) can contains 38g of sugar (usually in the form of HFCS). The bottlers then sell, distribute and merchandise Coca-Cola to retail stores, restaurants and vending machines. The Coca-Cola Company also sells concentrate for soda fountains to major restaurants and food service distributors.(The Atlanta Journal Constitution2013).The Coca-Cola Company has, on occasion, introduced other cola drinks under the Coke brand name. The most common of these is Diet Coke, with others including Caffeine-Free Coca-Cola, Diet Coke Caffeine-Free, Coca-Cola Cherry, Coca-Cola Zero, Coca- Cola Vanilla, and special versions with lemon, lime, or coffee. In 2013, Coke products could be found in over 200 countries worldwide, with consumers downing more than 1.8 billion company beverage servings each day. (Bartow J. Elmore 2012). The Coca-Cola Company and its network of bottlers comprise the most sophisticated and pervasive production and distribution system in the world. More than anything, that system is dedicated to people working long and hard to sell the products manufactured by the company. This unique worldwide system has made the Coca-Cola Company the world’s premier soft drinks enterprise. From Boston to Beijing, from Montreal to Moscow, Coca-Cola, more than any other consumer products, has brought pleasure to thirsty consumers around the globe. For more than 125 years, Coca-Cola has created a special moments of pleasure for hundreds of millions of people every day.(Richard Gardiner 2015).