Microemulsion-Based Synthesis of CeO
2
Powders with
High Surface Area and High-Temperature Stabilities
Ali Bumajdad, Mohamed I. Zaki,* Julian Eastoe,
†
and Lata Pasupulety
Chemistry Department, Faculty of Science, Kuwait University, P.O. Box 5969,
Safat, 13060 Kuwait
Received June 1, 2004. In Final Form: September 10, 2004
Pure ceria powders, CeO2, were synthesized in heptane-microemulsified aqueous solutions of CeCl3 or
Ce(NO3)3 stabilized by AOT (sodium bis(2-ethylhexyl) sulfosuccinate), DDAB (di-n-didodecyldimethyl-
ammonium bromide), or DDAB + Brij 35 surfactant mixtures. Micellar DTAB (n-dodecyltrimethylammonium
bromide) and vesicular DDAB systems were also used as media for generating CeO2. Characterization of
the powders by X-ray powder diffractometry, laser-Raman spectroscopy, and Fourier transform infrared
spectroscopy revealed that in the presence of surfactants almost-agglomerate-free nanosized crystallites
(6-13 nm) of anionic vacancy-free cubic CeO2 were produced. In the absence of surfactants 21-nm-sized
crystallites were formed, comparing with the 85-nm-sized crystallites when cubic CeO2 was created via
thermal decomposition of cerium oxalate. Surface characterization, by X-ray photoelectron spectroscopy,
N2 sorptiometry, and high-resolution electron microscopy showed AOT- or (DDAB + Brij 35)-stabilized
microemulsions to assist in formation of crystallites exposing surfaces of large specific areas (up to ca. 250
m
2
/g) but of low stability to high-temperature calcination (28-13 m
2
/g at 800 °C). In contrast, the double-
chained DDAB was found to generate cubic CeO2 crystallites of lower initial surface areas (144
(microemulsion) to 125 (vesicles) m
2
/g)) but of higher thermal stability (55-45 m
2
/g at 800 °C). Hence, the
latter cerias could be considered as appropriate components for total oxidation (combustion) catalysts.
1. Introduction
Ceria (CeO
2
) and related oxides, namely, Ce-Zr-O and
Ce-Pr-O, enjoy a breadth of surface-driven applications
in heterogeneous catalysis and in the fabrication of fuel
cells, microelectronics, gas sensors, and polishing materi-
als. Relevant details of these, and other applications, have
recently been reviewed by Trovarelli.
1
Though they have
only lately been found to be independent,
2,3
the surface
specific area (m
2
/g) and oxygen storage capacity (OSC)
are crucial properties for most of these applications. For
instance, the potential of ceria in the catalysts developed
for the treatment of automotive exhaust gases stems from
its ability to store oxygen under lean fuel conditions and
to release it when the oxygen concentration becomes
virtually nil (rich fuel conditions).
4
This perfectly reversible
redox behavior,
5
which facilitates economic production of
H
2
when water vapor is used as an oxidant for CeO
2-x
,
5
as well as acido-basic surface properties,
6
means that
ceria is an important ingredient in the chemical composi-
tion of catalysts employed in fluid catalytic cracking, SO
x
removal, ethylbenzene dehydrogenation, and the water-
gas shift reaction.
1,7
Accordingly, synthesis of ceria with large surface specific
areas and oxygen storage capacities has been at the focus
of numerous researchers.
1
Whereas remarkable advances
have been scored toward synthesis of cerias of thermally
stable, large OSCs, using zirconia
1-3,8
and praseodia
9
additives, obtaining pure ceria of thermally stable, high-
area surfaces has not hitherto been accomplished with-
out stabilizing additives of zirconia.
10-15
This latter un-
accomplished objective has hindered the promising ap-
plications of ceria in combustion catalysts for natural gas
turbines.
16
In natural gas combustion processes catalysts
must withstand high temperatures (800-900 °C).
16
Al-
though endeavors to synthesize high-area ceria powders
have profited from recent developments of methods to
prepare nanosized solid particles,
17
such as the sol-gel,
1,18
complexation,
1,13,19,20
and hydrothermal
1,10,15,21,22
and mi-
croemulsion
1,11,12,14,23,24
methods, the accomplishments
hitherto achieved are confined to yielding pure cerias of
* Corresponding author. Permanent address: Faculty of Science,
Minia University, El-Minia 61519, Egypt. E-mail: mizaki@link.net.
Fax: 0020862360888.
†
Permanent address: School of Chemistry, University of Bristol,
Bristol BS8 1TS, U.K.
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10.1021/la040079b CCC: $27.50 © 2004 American Chemical Society
Published on Web 11/11/2004