Abstract—Manufacturing strategy comprises decision-
making problems in terms of manufacturing practices to
achieve manufacturing objectives through linkages of
performance measurement. It is pervasively influential,
long-term, and dynamic owing to the conformance with
corporate strategy, business strategy, and marketing strategy.
Therefore, there are many underlying sub-problems which can
be expressed in a wide spectrum of forms. In this study, we will
firstly define the spectrum of problem-structuring. After that, a
decision analysis framework as a guide for modeling problems
in different forms is introduced. Finally, a realistic problem is
illustrated for discussions.
I. INTRODUCTION
HE manufacturing strategy is crucial for a manufacturing
company to sustain competitive advantage. The meaning
of manufacturing strategy is twofold. On one hand,
manufacturing strategy must achieve corporate goals for
sustainable competitive advantage. To link with
corresponding actions, corporate goals are often decomposed
into manufacturing priorities. By definition in the content
model, manufacturing priorities are “a set of goals for
manufacturing which is used to align the business strategy
and market requirements with the manufacturing task” [1-3].
On the other hand, manufacturing strategy is responsible for
making choices in terms of manufacturing functions. In
particular, a pattern of decisions within certain categories
affecting the ability of the manufacturing function should be
made to meet the long-term objectives and the manufacturing
task. The decision categories are usually divided into
structural (related to long-term commitments and heavy
investments) and infrastructural (related to support functions
where changes may be incorporated in a shorter time
perspective) ones, as proposed by Hayes and Wheelwright [4].
Additionally, manufacturing strategy is long-term as it takes
an extended time horizon to plan, implement, and observe the
outcomes. Finally, manufacturing strategy comprises a wide
spectrum of activities that must conform to corporate strategy,
business strategy, and marketing strategy.
Commonly, a company seeks long-term profitability by
maximizing revenue, the product of selling volume and unit
price, and minimizing total cost. Indeed, the causal
relationship between revenue and cost can be complicated.
For example, a customer-driven company may try to
minimize total cost so that it can offer wider range of prices
Chen-Fu Chien is with the National Tsing Hua University, Hsinchu,
Taiwan 300 ROC (corresponding author to provide phone: +886-3-574-2648;
e-mail: cfchien@mx.nthu.edu.tw/cfchiena@tsmc.com).
Jei-Zheng Wu is with the National Tsing Hua University, Hsinchu,
Taiwan 300 ROC (e-mail: d907804@oz.nthu.edu.tw).
for customers. Consequently, the company may lower prices
to gain more selling volume. Thereby, profit could be
increased with proper price setting. However, as previously
discussed, multiple factors such as quality and delivery may
also influence price other than cost. Competitors in the same
market may thus find their niches [5].
In a complex version of causality between revenue and cost,
manufacturing objectives is the immediate source of revenue
and manufacturing practices is the source of cost. Moreover
investments in expensive equipment are not objectives but
means to satisfy demand. However, this means must be able
to link with the manufacturing objectives immediately or
indirectly so that effort will not merely produce cost.
Although non-financial indexes has been emphasized for
measuring organization performances [6], little study has
been done in structuring manufacturing strategy with causal
relationships. Hence, this study aims to introduce a
problem-structuring technique to structure the causal
relationships in manufacturing strategy.
II. THE CONCEPTUAL PROBLEM
We firstly shed light on the extent of problems being
discussed. Without loss of generality, a decision-making
process comprises a real system, a conceptual problem, and
execution as shown in Fig. 1. The paradigm of model
development process is originally proposed by Sargent [7] for
simulation model development which can be extended for the
development of general decision-making models. Since a
simulation model requires unambiguous definitions of
objectives and relationships among entities, the paradigm
should be extended so that more decision-making
considerations can be included.
In the paradigm, a real problem is an idea, situation, policy,
phenomena, or a sub-problem to be modeled under a
manufacturing strategy. For example, a company may
encounter an outsourcing problem for choosing a set of
qualified vendors and allocating orders among them; or a
facility may wonder how to conduct preventive maintenance
schedules over a number of machines; or a top manager
would seek how expensive equipment be measured to
improve productivity and to identify root causes of failures.
On the other hand, the conceptual problem, corresponding
to a conceptual model, is a mimic of the real problem in terms
of mathematical, logical, verbal, or graphical representation.
Many conventional problems have been discussed from
multiple disciplines in academia, e.g., vendor selection
problems [8-10], diagnosis and fault detection problems
[11-12], site-imbalance and multi-chamber problems [13-14],
Structuring Manufacturing Strategy
Chien-Fu Chien, Member, IEEE, and Jei-Zheng Wu
T
Proceedings of the 3rd Annual
IEEE Conference on Automation Science and Engineering
Scottsdale, AZ, USA, Sept 22-25, 2007
SuRP-B03.3
1-4244-1154-8/07/$25.00 ©2007 IEEE. 265