ISSN 0965-545X, Polymer Science, Ser. A, 2011, Vol. 53, No. 1, pp. 75–84. © Pleiades Publishing, Ltd., 2011.
Original Russian Text © A.P. Korobko, S.V. Krasheninnikov, I.V. Levakova, S.N. Drozd, S.N. Chvalun, V.V. Nikolaev, M.A. Shcherbina, S.V. Cherdyntseva, 2011, published in
Vysokomolekulyarnye Soedineniya, Ser. A, 2011, Vol. 53, No. 1, pp. 78–87.
75
1
INTRODUCTION
Epoxy resins are widely used as matrices for prepa-
ration of epoxy cured materials: coatings, glues (adhe-
sives), potting compounds, and adhesives for rein-
forced plastics for civil and special-purpose branches
of industry [1, 2].
Because of their mechanical characteristics (high
elastic modulus, low creep), chemical resistance, low
shrinkage during curing, and relatively low cost, cured
epoxy composites have evident advantages over many
other thermosetting polymers [3, 4].
Nevertheless, for many applications, it is desirable
to improve the following characteristics of the epoxy
polymers: impact toughness (reduced brittleness),
barrier characteristics (reduced permeability), flame
retardancy (reduced flammability), and thermal and
heat resistance (increased glass-transition tempera-
ture).
In recent years, a new approach to the improve-
ment of characteristics of polymer materials (both
thermoplastics and thermally setting plastics) has been
advanced; this approach includes incorporation of
aluminosilicate platelets into the polymers and devel-
1
This work was supported by the Federal Agency for Science and
Innovation, Ministry of Education and Science, project code
02.513.11.3445.
opment of silicate–polymer nanocomposites [5–9].
Since the thickness of an aluminosilicate platelet is
1 nm and its aspect ratio is high (about 1000), alumi-
nosilicate platelets can critically improve many char-
acteristics of diverse polymers, even at relatively low
concentrations [10–13].
One of the most important characteristics of poly-
mers, including epoxy polymers, is their thermal resis-
tance. One remarkable example is known: when the
heat distortion temperature of Nylon-6 (semicrystal-
line polymer) was increased more than twice only via
the introduction of a few percent of aluminosilicate
[14]. In addition, the proper choice of aluminosili-
cates improves the heat resistance of fully amorphous
thermoplastics [15–18].
Usually, improvement in the characteristics
(including heat resistance) of silicate–polymer nano-
composites is assumed to be directly related to the
complete exfoliation of the silicate platelets in the
polymer. However, this assumption is not always justi-
fied for epoxy polymers (typical representatives of the
family of thermosetting plastics) and especially for
epoxy polymers that exist at room temperature in the
glassy state (with a high glass-transition temperature).
The mechanism behind the effect of aluminosili-
cates on the glass-transition temperature of epoxy
nanocomposites has remained vague, even though
Effect of the Chemical Grafting of Epoxy Resin onto Organomodified
Montmorillonite on the Structure and Heat Resistance of an Epoxy
Nanocomposite
1
A. P. Korobko
a
, S. V. Krasheninnikov
a
, I. V. Levakova
a
, S. N. Drozd
a
, S. N. Chvalun
a
,
V. V. Nikolaev
b
, M. A. Shcherbina
a
, and S. V. Cherdyntseva
a
a
Karpov Institute of Physical Chemistry, ul. Vorontsovo pole 10, Moscow, 105064 Russia
b
OOO Galen, Kombinatskaya ul. 4, Cheboksary, 428008 Chuvash Republic, Russia
e-mail: korobko@cc.nifhi.ac.ru
Received April 22, 2010;
Revised Manuscript Received June 8, 2010
Abstract—It is shown that the noncatalyzed chemical grafting of an epoxy oligomer onto the surface of
montmorillonite platelets may proceed via the reaction between the epoxy groups and the hydroxyl groups of
the organic modifying agent of the layered aluminosilicate. The effect of grafting on the structure and heat
resistance of the cured epoxy nanocomposite is studied. Complete exfoliation of montmorillonite particles
into individual platelets is shown to be a necessary but insufficient condition for increasing the glass-transi-
tion temperature of the nanocomposite relative to that of the initial matrix. A much higher contribution to
the increase in the glass-transition temperature is ensured by grafting of epoxy molecular chains onto the sur-
face of aluminosilicate platelets; i.e., strong covalent matrix–aluminosilicate bonds form in addition to phys-
ical bonds, a process that entails development of a thicker three-dimensional network.
DOI: 10.1134/S0965545X11010032
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