The Chemical Engineering Journal~ 55 (1995) 19-26 19
A simplified model for gas flow in conical spouted beds
M. Olazar*, M.J. San Jos~, F.J. Pefias, A.T. Aguayo, J.M. Arandes and J. Bilbao
Departamento de lngenierfa Qutmica, Universidad del Pals Vasco, Apdo. 544, 48080 Bilbao (Spain)
(Received October 12, 1992)
Abstract
A model for gas flow in spouted beds in totally conical contactors is described. The model is applied
by establishing the streamtubes in the annular zone of the bed in direct relation to the geometry of the
contactor and of the gas inlet. In each streamtube, the deviation from plug flow is described by means
of a dispersion coefficient. The validity of the model is confirmed in an experimental system at pilot
plant scale. The application requires knowledge of the bed height, of velocity profiles in the contactor
and the use of a gaseous tracer. The value of dispersion coefficient (Dffi0.01 m 2 s -~ for the experimental
system studied) is similar to that given in the literature for cylindrical spouted beds and is an intermediate
value between dispersion coefficients for fixed and fluidized beds.
1. Introduction
Spouted beds of conical geometry are suitable
for use with particles that are difficult to treat in
cylindrical contactors [1, 2]. This applies to sticky
solids or to solids that have a wide particle size
distribution. Other qualities of conical contactors
include the following: the operation conditions are
versatile; they do not have a maximum spoutable
height; they have a low pressure drop [3]; their
expansion capacity under stable conditions [4]. In
view of these qualities, conical contactors have
recently been used in an expanded or jet spouting
regime in reactions such as coal gasification [5-7]
and catalytic polymerization of gaseous benzyl al-
cohol [8, 9]. The spouted beds of conical geometry
are also suited for the treatment of wood residues
(sawdust, industrial by-products, agroforest resi-
dues) by combustion, gasification or pyrolysis [ 10].
They are also useful in the drying of vegetables of
different degrees of humidity and of pharmaceutical
products.
The design problems for attaining stability of
conical beds and the determination of hydrodynamic
correlations have been discussed in previous papers
[11-141.
This study is concerned with the definition of a
model for gas flow, which is necessary for the
rigorous design of conical reactors in the spouting
*Author to whom correspondence should be addressed.
regime for the aforementioned applications. As the
fluid-particle contact takes place mostly in the
annular zone, it is important to have a flow model
for this zone, from which the fluid residence time
distribution can be calculated. At the present state
of this subject, some models have been proposed
for cylindrical spouted beds which axe not applicable
to conical spouted beds, and application of the only
model for conical contactors proposed by Hadzis-
majlovic et al. [2] can be very laborious.
2. Flow models in the literature
The use of the conventional cylindrical spouted
bed as a chemical reactor is a recent development
[15-18 ]. Two basic axisymmetric models have been
proposed in the literature to determine the radial
velocity profiles in these reactors. The first is due
to Lefroy and Davidson [ 19 ], who solved a boundary
condition problem for calculation of the pressure
distribution. They assume that the gas flow in the
annular zone follows Darcy's law, that the spout
diameter is constant, that pressure at the top of
the annular zone is constant, and that the pressure
distribution at the interface between spout and
annulus follows a cosine function.
The model of Lefroy and Davidson [19] was
modified by Littman et al. [20] with the aim of
determining the maximum spoutable height. It was
recognized that the fluid does not fulfil Darcy's law
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