Applied Catalysis B: Environmental 21 (1999) 203–213
Ce-ZSM-5 catalysts for the selective catalytic reduction of NO
x
in
stationary diesel exhaust gas
W.E.J. van Kooten
a,∗
, B. Liang
a,b
, H.C. Krijnsen
a
, O.L. Oudshoorn
a
, H.P.A. Calis
a
,
C.M. van den Bleek
a
a
Delft University of Technology, Faculty of Applied Sciences, Section Chemical Reactor Engineering, Julianalaan 136, 2628 BL Delft, The
Netherlands
b
Department of Chemical Engineering, Sichuan Union University, Chengdu 610065, PR China
Received 18 December 1998; received in revised form 24 February 1999; accepted 27 February 1999
Abstract
This paper describes the preparation of Ce-ZSM-5 SCR catalysts for stationary diesel engine applications, such as marine
diesels, and the performance of these catalysts with ammonia as a reducing agent in both simulated and real diesel exhaust
gas. Catalysts prepared by ion exchange in aqueous solution, show an increasing NO
x
conversion with increasing cerium
ion-exchange level at all temperatures tested (NO
x
conversion > 80% in the temperature range 350–500
◦
C at a gas hourly
space velocity (GHSV) of 40.000 h
−1
with simulated diesel exhaust). Ce-ZSM-5 does not convert nitric oxide or ammonia
into the greenhouse gas nitrous oxide. Moreover, Ce-ZSM-5 does not exhibit ammonia slip up to ammonia/nitric oxide feed
ratios of 1.4, the excess ammonia being converted to nitrogen. Ce-ZSM-5 extrudates with 50 wt.% alumina binder do not
show ammonia slip up to ammonia/nitric oxide feed ratios of at least 1.1. With diesel exhaust gases of a three-cylinder, 10 kW
diesel engine, Ce-ZSM-5 can reach about 70% NO
x
conversion at 500
◦
C at a GHSV of 50.000 h
−1
. Deactivation of the
catalysts in real diesel exhaust occurs mainly in the first 60 h of operation resulting in stable catalysts which show about 40%
NO
x
conversion at 450
◦
C, at a GHSV of 32.000 h
−1
. The preparation of Ce-ZSM-5 via solid-state ion exchange results in a
remarkably active catalyst. ©1999 Elsevier Science B.V. All rights reserved.
Keywords: ZSM-5; Cerium; SCR; NO
x
removal; Ammonia; Diesel; Deactivation; Solid-state ion exchange
1. Introduction
Since the successful introduction of the three way
catalyst for Otto-engines, the emission of hazardous
compounds originating from diesel engines, especially
soot and nitrogen oxides (NO
x
) has attracted much
attention. A large—but not yet very successful—
∗
Corresponding author. Tel.: +31-15-2786-733; fax: +31-15-
2784-452; e-mail: c.m.vandenbleek@stm.tudelft.nl
research effort is being put into development of ze-
olite NO
x
reduction catalysts using hydrocarbons as
reducing agents for mobile applications (reviewed by
e.g. Gilot et al. [1]). One of the most promising NO
x
removal techniques for stationary diesel engines, such
as on ships, is selective catalytic reduction (SCR). In
this technique, ammonia (NH
3
) or an aqueous urea
(HN
2
CONH
2
) solution is injected in the exhaust gas
stream. At T > 300
◦
C, in the presence of water vapor,
urea mainly decomposes into ammonia and carbon
0926-3373/99/$ – see front matter ©1999 Elsevier Science B.V. All rights reserved.
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