Interaction of a plasma-sprayed hydroxyapatite coating in contact with human osteoblasts and culture medium Be ´ atrice Labat, 1 Nathalie Demonet, 2 Aline Rattner, 1 Jean-Luc Aurelle, 3 Jean Rieu, 2 Jacques Frey, 1 Annette Chamson 1 1 Laboratoire de Biochimie, Faculte ´ de Me ´decine, 15 rue Ambroise Pare ´, 42023 St Etienne cedex 02, France 2 Laboratoire de Me ´canique des Biomate ´riaux, Ecole Nationale des Mines, 158 cours Fauriel, 42023 St Etienne cedex 02, France 3 SERF, BP 2334, 69152 De ´cines cedex, France Received 3 March 1998; accepted 20 January 1999 Abstract: The loss of calcium from plasma-sprayed cal- cium phosphate ceramics (CPCs) on bioinert metal substrate (Ti-6Al-4V) immersed in cell culture medium with or with- out human osteoblast culture was measured. The ceramics were a CPC and a duplex system composed of a CPC layer on an alumina coating. The dissolution of calcium com- pounds was monitored by measuring the calcium leaked from the coatings into the culture medium in 15 days. Cal- cium was measured by flame photometry. The surfaces of the ceramics exposed to the culture medium and in contact with osteoblasts were analysed by X-ray diffraction (XRD). The dissolution process occurred in the first 6 days of con- tact, but the calcium released into the culture medium was only a small fraction of the calcium content of the coatings. The presence or absence of osteoblasts on the surface of the ceramics did not make significant difference for the calcium release. The XRD spectra of the ceramics before and after immersion and in contact with cells did not show a signifi- cant change in the compounds of the coatings. © 1999 John Wiley & Sons, Inc. J Biomed Mater Res, 46, 331–336, 1999. Key words: hydroxyapatite; calcium phosphate ceramics; calcium dissolution; human osteoblasts; XRD INTRODUCTION Bioactive coatings have been developed to enhance the integration of metal prostheses used in orthopedic surgery and dentistry and to prolong the life of the implant. The bone-bonding capacity of these coatings has been improved to prevent the loosening of ce- mentless prostheses. The bone-anchoring 1–10 capacity and dissolution properties 11–18 of calcium phosphate ceramics (CPCs), and particularly hydroxyapatite (HA), are well documented. Dissolution properties of CPCs depend upon their composition and structure. Amorphous compounds dissolve faster than crystal- line compounds. 13 Thus, as amorphous phases are dis- solved first, they are believed to be one of the factors of the initial biological response at the surface of the ceramic. 19 Some authors link the dissolution to protein anchoring prior to cell attachment. 20–22 It was recently suggested that another type of composite coating should be used to overcome the problem of degrada- tion causing thinning of the coating with time. The proposed composite was a calcium phosphate coating on top of alumina. 23,24 This study was therefore carried out to examine the dissolution of plasma-sprayed CPCs immersed in cul- ture medium and the effect of contact with human osteoblasts. Dissolution was monitored by measuring the rate of calcium leakage and X-ray diffraction (XRD) analysis of the surface of the ceramic. MATERIALS AND METHODS Biomaterials The ceramics were plasma-sprayed onto titanium alloy (Ti-6Al-4V) (Serf, De ´cines 69152, France) by the technique used to prepare hip prostheses. The supports were 52-mm- and 90-mm-diameter disks, and they were given three types of coating: porous alumina (Al 2 O 3 ) (negative control), po- rous CPC mainly composed of three types of calcium phos- phate [hydroxyapatite Ca 10 (PO 4 ) 6 (OH) 2 , - and -TCP Ca 3 (PO 4 ) 2 ], and CPC-coated porous alumina ceramic (CPC/ Correspondence to: J. Frey Contract grant sponsor: Po ˆle Rho ˆ ne-Alpes de GBM © 1999 John Wiley & Sons, Inc. CCC 0021-9304/99/030331-06