Wear 271 (2011) 86–91
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Wear
journal homepage: www.elsevier.com/locate/wear
A study of airborne wear particles generated from the train traffic—Block braking
simulation in a pin-on-disc machine
Ulf Olofsson
∗
Royal Institute of Technology (KTH), Department of Machine Design, SE 100 44 Stockholm, Sweden
article info
Article history:
Received 24 August 2010
Accepted 3 October 2010
Available online 11 November 2010
Keywords:
Airborne particles
Wear
Block brake
abstract
Recently, much attention has been given to the influence of airborne particles in the atmosphere on
human health. Sliding contacts are a significant source of airborne particles. In this study airborne particles
from railway block brakes are studied using cast iron and composite block material on railway wheel
steel. A pin-on-disc tribometer equipped with airborne particle counting instrumentation was used as
experimental set-up. The result shows differences for the two tested block brake material combinations
in particle size distribution, morphology and elemental content.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
The main concerns about airborne wear particles are environ-
mental. They include their health effects, visibility problems and
the soiling of surfaces. The settling velocity of airborne spheri-
cal particles with a larger diameter than 1 m is approximately
proportional to its density and the square of the diameter [1]. For
example a 1 m particle with a density of 1 g cm
-3
has a settling
velocity of 0.03 mm s
-1
and may be transported several hundred
kilometers.
Many studies have shown an association between adverse
health effects and the concentration of airborne particles in the
atmosphere [2–4]. The size of the inhaled particles is an impor-
tant factor for particle effect on health since it is crucial for where
they deposit in the respiratory tract. For example nano-particles
(particles smaller than 100 nm) are deposited deep in the lungs
(in the alveolus) and are reported to cause a greater inflamma-
tory response as reported by Donaldson et al. [5] and Oberdorster
et al. [6]. Airborne particles in the size range 1–5 m deposit in the
mouth and noise region, and the trachero-broncial and are more
swiftly removed. Also the elemental content of the airborne parti-
cles influences the health effects and especially the metal content
has been suggested to be the reason for high toxicity as discussed
by Ghio et al. [7] and Karlsson et al. [8]. Limit levels for PM10 (air-
borne particles with an aerodynamic diameter smaller than 10 m)
are set in EU by the EC [9] to an average of 50 g/m
3
per day. This
limit level may be exceeded at most 35 days per year. Also, the
∗
Corresponding author. Fax: +46 8 7231730.
E-mail addresses: ulf.olofsson@itm.kth.se, ulfo@md.kth.se
annual average is not permitted to exceed 40 g/m
3
. These levels
can be compared to the very high particle mass concentrations (in
the range 300–1000 g/m
3
) that have been found in the under-
ground systems in Stockholm [10], London [11], Budapest [12] and
Prague [13]. There are only few studies investigating the emission of
wear particles from railway above ground. According to Bukowiecki
et al. [14] the emissions from railways were analyzed by the content
of Fe, Mn, Cr and Cu in aerosol samples outside a railway station.
The study concludes that the exposure above ground can be about
an order of magnitude lower than in a subway station.
A problem with measuring airborne brake particles in field tests
is to distinguish them from the background noise. Therefore, it
may be preferable to use laboratory test stands that allow control-
ling of the cleanliness of the surrounding air. Recently, Olofsson et
al. [15,16] used a pin-on-disc material test stand with a clean air
supply to measure the number and size of airborne wear particles
online.
With this in mind, a test series has been run in the pin-on-disc
material test stand previously used in Refs. [15,16]. The purpose
of this paper is to characterize the size and number distribution of
airborne particles generated from tests with the material combina-
tions; block brake against railway wheel. Also the morphology and
the material of the particles are studied by collecting wear particles
on filters for geometry and material analysis.
2. Experimental set-up
The test set-up was the same as that used in Refs. [15,16], supple-
mented with an additional aerosol spectrometer that measured size
distributions of particles between 0.01 and 0.52 m and a pump
that captures airborne wear particles on a filter. Nuclepore 0.4 m
0043-1648/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.wear.2010.10.016