ISSN: 2277-9655
[Prabhakar* et al., 5(12): December, 2016] Impact Factor: 4.116
IC™ Value: 3.00 CODEN: IJESS7
http: // www.ijesrt.com © International Journal of Engineering Sciences & Research Technology
[131]
IJESRT
INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH
TECHNOLOGY
ADVERSE EFFECT OF HOT WATER SPRINGS ON DURABILITY OF
CONCRETE AND REMEDIAL MEASURES – A CASE STUDY
Kachhal Prabhakar*, Dr RP Pathak, N. Sivakumar
*
Central Soil & Materials Research Station, Ministry of Water Resources, RD & GR, Olof Palme
Marg, Hauz Khas, New Delhi – 110016
Central Soil & Materials Research Station, Ministry of Water Resources, RD & GR, Olof Palme
Marg, Hauz Khas, New Delhi – 110016
Central Soil & Materials Research Station, Ministry of Water Resources, RD & GR, Olof Palme
Marg, Hauz Khas, New Delhi – 110016
DOI: 10.5281/zenodo.192517
ABSTRACT
Even with the perfect concrete mix design, it is possible that the durability/performance of concrete get adversely
affected under certain hostile environment like lying of fresh concrete in hot water zone. 1500 MW Nathpa Jhakri
HE Project is a major hydroelectric power project on river Satluj situated near Rampur Tehsil in Himachal
Ptradesh comprises of construction of 60.5m high concrete dam, an underground desilting complex and
powerhouse including 27.4Km long Head Race Tunnel. During excavation for HRT at Wadhal adit, hot water
springs having a temperature ranging 57- 65
o
centigrade were observed at several locations inside the Head Race
Tunnel. This poses a great challenge in laying fresh concrete mix for lining work and special measures had to be
taken in formulating concrete mix design for concrete lining work. CSMRS evaluated the water quality of the hot
water at regular intervals. After assessing the quality of the hot water under reference, an attempt was made to
classify the aggressiveness of water using JJ Basson and BJ Addis approach which quantify the aggressiveness
due to temperature as corrosion indices like Leaching/Spalling/Overall corrosion indices to identify the class of
concrete. Finally, remedial measures suggested to the project authorities for minimizing the adverse effects of hot
water springs on the concrete lining inside HRT. This paper covers the above aspects in brief.
INTRODUCTION
Concrete can be made which will perform satisfactory when exposed to various atmospheric conditions like
chmical attack; soils containing chemicals and polluted environments. There are some chemical environments in
which the useful life of even the best concrete will be reduced. Understanding these environments would help us
to prevent or reduce deterioration. While analyzing the above factors, it is seen that combination of higher
temperature, and adverse water quality does not find much mention in the literature thus calling for additional
care while suggesting remedial measures. The Nathpa Jhakri H.E. Project built across at the Sutlej river generates
1500 MW electricity. It consists of 60.5 m high concrete Dam and a 27.40 Km long Head Race Tunnel (HRT)
terminating in a 301m deep surge shaft. The excavation of tunnel was carried out through seven adits viz. Nathpa,
Sholding, Nugalsari, Wadhal, Manglasd, Rattanpur and Valve Chambers U/S. During excavation of HRT about
1 km down stream of Wadhal adit, sudden inflow of hot water having temp. 57-65
o
C was encountered. CSMRS
investigated the problem by collecting hot water samples from the HRT and analysing them at the project site.
The present Paper focuses on the method published by JJ Basson and BJ Addis in their approach Paper “A Holistic
Approach to Corrosion of Concrete in Aqueous Environments Using Indices of Aggressiveness” published in ACI
materials journal, SP 131-2 which addresses the aggressiveness of water by developing a set of indices to quantify
its impact to concrete. It also takes care of role of multiple parameters including temperature. Corrosion indices
like Leaching Corrosion Index and Spalling Corrosion Index were calculated to classify the aggressivity of water
and class of concrete.
[2]
Leaching corrosion of a concrete can result either from the direct dissolution of one or more of the components
of the concrete into the water or by conversion of any of such components into more soluble forms as a result of