IJSRSET162564 | Received : 26 Nov. 2016 | Accepted : 04 Dec. 2016 | November-December-2016 [(2) 6: 254-262 ]
© 2016 IJSRSET | Volume 2 | Issue 6 | Print ISSN: 2395-1990 | Online ISSN : 2394-4099
Themed Section: Engineering and Technology
254
Effect of Cryogenic Treatment of Cutting Tool on Surface
Roughness in Machining of Stainless Steel (304 H)
Tejinderpal Singh, Gurdev Singh, Amandeep Singh
Department of Mechanical Engineering, IET Bhaddal, Ropar, Punjab, India
ABSTRACT
The increasing importance of machining operations is gaining new dimensions in the present industrial age, all the
efforts to be directed towards the economical and quantitatively acceptable manufacture of machined parts. Surface
finish is one of the most crucial quality measures in manufacturing products. Customers now have increasingly high
demands on quality, making surface roughness one of the most competitive dimensions in today’s manufacturing
industry. Stainless Steel (304H) is extensively used material for engineering components. Tungsten carbide tool is
common tool used for machining operation of Stainless Steel (304H). Present work is a study of the surface
roughness of work specimen during turning operation. The machining is performed with deep & shallow
cryogenically treated and untreated tool bits used in turning process. In present work full factorial experimentation
approach is applied to study the impact of machining parameters on the surface roughness of turned workpieces
using cryogenically treated and untreated tool. The study presents a comparison between the machining
performances of deep, shallow cryogenically treated and untreated tool bits with a methodology to achieve optimum
selection of machining parameters and bit nose radius for CNC turning operations and describe the interrelationships
between machining parameters and surface roughness during operation. The results indicate the treatment done
cryogenically on the material improves the hardness of the material. In this work, a comparison has been done for
the machining performance of deep & shallow cryogenically treated, and untreated tool bits.
Keywords : Cryogenic, stainless steel, CNC Turning Operation
I. INTRODUCTION
Machining of metal is the process by which the
components are brought into the desirable shape &
size by removing the extra material from the parent
metal in the form of chips. There are various
machining processes like turning, milling, drilling,
shaping, planning and broaching etc. Turning is most
common among above processes. The increasing
importance of turning operation is gaining new
dimensions in the present industrial age because of the
development of CNC machines for manufacturing
industries.
To optimize the output of material from CNC
machines a detailed study regarding the various
process variables is required. The machining process
variables are categorized into three categories they are
tool variables, work-piece variables, and set-up
variables. The variables include tool material, nose
radius, tool wear, tool geometry, tool vibration,
machine tool rigidity and tool overhang etc.
Workpiece variables cover work material, material
hardness, length & diameter of the work–piece. Set-up
variables include cutting speed, feed & depth of cut.
All the above variables interact and are generally
dependent. That is why it is necessary to obtain
optimal value of different process variables so as to
fulfill the efficient & economical machining.
As the technology has been rapidly advancing, newer
cutting tool materials such as cemented carbides,
cermets, and ceramics, are needed to machine many
difficult to machine at higher cutting speed and higher
MRR with performance reliability. The commonly
used cutting tool material in machine tools for
machining of steels is tungsten carbide.