The engineering of living organisms by way of controlled
jet approaches is rapidly becoming an area of intense re-
search interest as these technologies are explored as a
possible means of fabricating three-dimensional tissue
structures and organs. One jet process that has received
considerable attention is the printing technique referred
to as ink-jet printing [1]. In its biological applications, a
cellular suspension containing living organisms is
squeezed through a needle, either by piezoelectric or ther-
mal technology, and a droplet is formed. This droplet is
then deposited, via a computer-controlled plotter device,
at a desired location, generating either two- or three-di-
mensional tissue constructs through the deposition of
several layers of droplets upon one another [2, 3]. This
technique embraces the solid freeform fabrication con-
cept, which builds a structure either by means of a line,
point or planar without the aid of a mould. This applica-
tion of ink-jet printing has been a great success and sev-
eral research groups around the world have generated a
variety of architectures from a range of biomaterials (from
biopolymers like collagen to living organisms) through to
bio-compatible materials (hydroxyapatite, etc.) using this
route (see articles by Boland et al., and Sumerel et al., in
this issue of the Biotechnology Journal). However, the res-
olution of ink-jet printing is restricted to the micrometer
level. The success of these first generation studies has led
to the investigation of alternative, higher resolution, jet-
based technologies for bioengineering applications.
Electrospray [4, 5] is a jetting technology that pos-
sesses the requisite level of resolution and the capability
to handle highly concentrated suspensions containing
advanced materials [6, 7], but, until recently, this tech-
nique was not applied to living organisms. Although, like
ink-jets, cell-containing droplets are formed by means of
needles, the driving forces of electrospray technology
arise primarily by the charging of the suspension con-
taining the living organisms. By exposing the suspension
to an external electric field, forces promote the formation
of jets that undergo instabilities, brought about by either
Short Communication
Bio-electrosprays: The next generation of electrified jets
Suwan N. Jayasinghe
1
and Andrea Townsend-Nicholson
2
1
Department of Mechanical Engineering, University College London, London, UK
2
Department of Biochemistry and Molecular Biology, University College London, London, UK
Biological electrosprays are rapidly becoming a robust means by which to engineer living organ-
isms for applications ranging from tissue repair to developmental biology. We previously report-
ed the ability to electrospray living organisms without compromising their viability, but found it
challenging to achieve stability in the jetting of these organisms as a result of the chemical prop-
erties of the living cellular suspensions. Jet stability is required for the generation of a near-mono
distribution of droplets, which is necessary for the development of electrospray technology as a
“drop and place” biotechnique. Recently, we determined the conditions needed to achieve jet sta-
bility and were able to generate droplets with a near-mono distribution (<50 μm). In this commu-
nication, we elucidate the relationship between jet behaviour and droplet size under stable jetting
conditions, with a view to further reducing the droplet size to deposit a single living cell within a
droplet. We believe that this level of resolution will make electrospray jetting superior amongst the
jet-based biotechnologies presently being developed for the engineering of biological architectures
comprised of living cells.
Keywords: Active biological structures · Bio-electrosprays · Drop and place fabrication · Engineering living organisms ·
Bionanotechnology
Correspondence: Dr. Suwan N. Jayasinghe, Department of Mechanical En-
gineering, University College London, London, WC1E 6BT, UK
E-mail: s.jayasinghe@ucl.ac.uk
Fax: +44-207-3880180
Abbreviation: PDMS, polydimethylsiloxane
Received 13 July 2006
Accepted 13 July 2006
Biotechnology
Journal
DOI 10.1002/biot.200600128 Biotechnol. J. 2006, 1, 1018–1022
1018 © 2006 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim