Applied Catalysis B: Environmental 201 (2017) 278–289
Contents lists available at ScienceDirect
Applied Catalysis B: Environmental
j ourna l h omepa ge: www.elsevier.com/locate/apcatb
Olefin Upgrading over Ir/ZSM-5 catalysts under methane environment
Yang Lou, Peng He, Lulu Zhao, Wei Cheng, Hua Song
∗
Department of Chemical and Petroleum Engineering, University of Calgary, 2500 University Dr NW, Calgary, Alberta T2N 1N4, Canada
a r t i c l e i n f o
Article history:
Received 12 March 2016
Received in revised form 17 August 2016
Accepted 19 August 2016
Available online 21 August 2016
Keywords:
Methane activation
Bifunctional catalysts
Ir/ZSM-5
Olefin upgrading
Hydrogen donor
a b s t r a c t
Upgrading olefin in the synthetic oil to alkane is highly desired due to its high volatility and thermal
unstability as well as low energy density. Unlike conventional hydrotreating, methane (CH
4
) was used in
this study as the novel hydrogen donor for olefin saturation. The significant increase of H/C atomic ratio
of product oil from 1.69 ± 0.02 (over pure ZSM-5) to 2.04 ± 0.02 (over Ir/ZSM-5 (10.0)) and the alkane
content up to 83.8 ± 2.1% in the upgraded oil indicated that methane could exhibit comparable catalytic
performance to what hydrogen (H
2
) did for olefin (1-Decene) upgrading over the developed bifunctional
catalysts with low Ir loadings. The HRTEM and XPS data revealed that the highly dispersed metallic
Ir particles with average size of 1.32 nm was coexisting with IrO
2
species. The synergic effects of Ir/IrO
2
obviously promoted the activation of methane, which supplied sufficient hydrogen for the saturation and
stabilization of olefin. The results from BET indicated that the pore size and volume of the ZSM-5 support
were increased upon Ir introduction, which provided more active sites for cracking olefin (1-decene).
NH
3
-TPD results suggested that the presence of highly dispersed Ir increased the amount of surface
acidity, which enhanced the formation and stabilization of carbenium ion intermediates. As a result, the
produced alkanes were mainly composed of cyclopentane-derived compounds, like propylcyclopentane,
3-methylbutyl-cyclopentane and 1,2,4-trimethyl-cyclopentane, which has great application potential as
immersion fluid and additive in the field of optics and petroleum.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction
Olefins including light and long-chain unsaturated compounds
are abundant byproducts of catalytic cracking [1] and Fisher-
Tropsch synthesis [2] but are underutilized as energy carriers
because of their high volatility and low energy density [3]. In addi-
tion, the presence of olefin could not only cause the formation of
polymeric deposit due to its thermal instability during long-term
storage and long distance transportation but also lead to gaso-
line insufficient combustion, generating negative environmental
impact. Therefore, upgrading olefin to alkane is critical not only for
the enhancement of product stability but also for the protection of
our environment. Generally, hydrotreating is widely employed to
saturate olefins for the improvement of gasoline quality [4,5]. How-
ever, the involvement of hydrogen (H
2
) obviously increases the cost
of this upgrading step since H
2
is not naturally available. Current
steam reforming of natural gas (mainly composed of CH
4
) accounts
for almost 50% of the world feedstock for hydrogen (H
2
) produc-
tion but is operated in a high temperature range of 973–1173 K
∗
Corresponding author.
E-mail address: sonh@ucalgary.ca (H. Song).
[6,7], which not only increases the operation cost but also leads to
huge emission of CO
2
. Hence, if methane could be directly used as
the novel hydrogen donor and act as an alternative to expensive
hydrogen gas for olefin upgrading, not only the operation costs but
also greenhouse gas emission could be significantly reduced.
Although direct activation of CH
4
is uneasy due to its symmet-
rically geometric and stable electronic structure [8,9], the previous
research reveals that the methane could be efficiently activated
over bifunctional catalysts [10–14] (M/zeolites, M: metal species) in
the presence of alkene and higher alkane at near atmospheric pres-
sure and mild temperature (400–600
◦
C). For instance, the presence
of n-butene could efficiently facilitate CH
4
conversion up to 45.0%
at 600
◦
C and 1 atm, which produces not only high value prod-
ucts of aromatics and H
2
but also exhibits high selectivity toward
aromatics (up to 92.0%) formation [10]. From the aspect of ther-
modynamics, the reaction barrier could be significantly reduced
to zero or even negative when methane reacts with alkenes or
higher alkanes under appropriate conditions; for example, the pos-
itive Gibbs free energy change (Gr) value of direct formation of
benzene from methane could become −4.1 kcal/mol at 500
◦
C and
−10.6 kcal/mol at 600
◦
C when the ratio of n-butene/methane was
1.0 [10]. Moreover, Har [4] and Song et al. [15–18] reported that
methane could act as comparable or even better hydrogen donors
http://dx.doi.org/10.1016/j.apcatb.2016.08.047
0926-3373/© 2016 Elsevier B.V. All rights reserved.