http://www.iaeme.com/IJMET/index.asp 246 editor@iaeme.com International Journal of Mechanical Engineering and Technology (IJMET) Volume 8, Issue 2, February 2017, pp. 246–255 Article ID: IJMET_08_02_030 Available online at http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=2 ISSN Print: 0976-6340 and ISSN Online: 0976-6359 © IAEME Publication MANUFACTURING AND FORCE DETERMINATION OF COMPOSITE DISC BRAKE R. Ramesh Kumar Assistant Professor, Department of Mechanical Engineering, Vel Tech Dr. RR & Dr.SR Technical University, Chennai, India V. Thiruvengadam Associate Professor, Department of Mechanical Engineering, Vel Tech Dr. RR & Dr.SR Technical University, Chennai, India J. Thamilarasan Assistant Professor, Department of Mechanical Engineering, Vel Tech Dr. RR & Dr.SR Technical University, Chennai, India ABSTRACT This paper deals with design and analysis of disc brake rotor using composite material. The composite material used is Aluminum Metallic Medium Composite it is a the combination of aluminum and silicon carbide length ways With a small percentage of other materials like magnesium, aluminum oxide, graphite .These additional materials are added in accurate quantity to increase the chemical, mechanical and thermal properties of material. The manufacturing process is carried ready in organized location. Magnitude die casting process is used to manufacture the disc brake using the composite material. In this paper the composite disc brake is modeled in CATIA .The forces acting on the disc brake model are calculated using ADAMS software. Key words: Aluminum Metallic Medium Composite, Reinforcement, mixing casting, composite, ansys, Disc brake. Cite this Article: R. Ramesh Kumar and V. Thiruvengadam and J. Thamilarasan. Manufacturing and Force Determination of Composite Disc Brake. International Journal of Mechanical Engineering and Technology, 8(2), 2017, pp. 246–255. http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=8&IType=2 1. INTRODUCTION Aluminum mixtures are used in innovative presentations because of tall strong point, little density, durability, machinability, accessibility and rate is precise beautiful compared to challenging materials. The aluminum metallic matrix composite resources is the grouping of two or more elements in which one is medium and further is filler materials (Reinforcements).Aluminum metal matrix may be coated, threads or Particulates use composites. Usually, Grey cast iron is recycled to manufacture brake disc rotor, then again Aluminum Metallic Medium Composite Designated considering critical compensations of the AMMC (Al6061-3%SiC-9% red mud) concluded cast iron material. Disc brake used for braking or stopping the vehicle or to keep a endless velocity or to common the automobile. This requirement dictates the right