http://www.iaeme.com/IJMET/index.asp 22 editor@iaeme.com
International Journal of Mechanical Engineering and Technology (IJMET)
Volume 8, Issue 3, March 2017, pp. 22–33 Article ID: IJMET_08_03_003
Available online at http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=3
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication Scopus Indexed
AN EXPERIMENTAL STUDY ON THE
AUTOMOTIVE PRODUCTION LINE USING
ASSEMBLY LINE BALANCING TECHNIQUES
P Saurabh Jha and Mohd Salman Khan
M.Tech Scholar, Department of Mechanical and Automation Engineering, ASET,
Amity University, Noida, UP, India
ABSTRACT
The main aim of an assembly line is to group the different facilities and workers in
an efficient manner in order to obtain effective utilization of man power and machine.
This calls for uniform rate of production as well as decrease in the work in process
inventory. Hence, this paper attempts to achieve these in an assembly line of an
automotive manufacturing unit using three different techniques such as Largest
candidate rule (LCR), Kilbridge and wester column method (KWC) and Rank
positional weighted method (RPW). All the three methods show better efficiency and a
comparison is also drawn amongst the three to determine the best suited technique
pertaining to the current research work.
Key words: Largest candidate rule, Rank positional weight, kilbridge and wester
column method, assembly line balancing.
Cite this Article: P Saurabh Jha and Mohd Salman Khan. An Experimental Study on
the Automotive Production Line Using Assembly Line Balancing Techniques.
International Journal of Mechanical Engineering and Technology, 8(3), 2017, pp. 22–
33.
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=8&IType=3
1. INTRODUCTION
Assembly line balancing consists of a series of work stations that comprises of work
elements. A set of work element having tasks which have a defined cycle time or operating
time with a set of interrelated activities in a certain order. Each work element possesses a task
time which is a standard time to complete the elemental task. The collective time of all the
workstations is the total work content that determines the total time for the assembly.
Assembly line balancing is mainly done for the effective utilization of machine and to achieve
less congestion within the production system. The three suitable techniques of assembly line
balancing i.e. largest candidate rule, kilbridge and wester column method and rank positional
weighted method are applied here to determine the best results pertaining to the assembly line
which will eventually decrease the idle time and material handling.