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FULL PAPER
Dong Han Seo, Zhao Jun Han, Shailesh Kumar, and Kostya (Ken) Ostrikov*
Structure-Controlled, Vertical Graphene-Based, Binder-
Free Electrodes from Plasma-Reformed Butter Enhance
Supercapacitor Performance
D. H. Seo, Dr. Z. J. Han, Dr. S. Kumar, Prof. K. Ostrikov
Plasma Nanoscience
CSIRO Materials Science and Engineering
P.O. Box 218, Lindfield, New South Wales 2070, Australia
E-mail: kostya.ostrikov@csiro.au
D. H. Seo, Prof. K. Ostrikov
Plasma Nanoscience@Complex Systems
School of Physics
The University of Sydney
New South Wales 2006, Australia
DOI: 10.1002/aenm.201300431
1. Introduction
Owing to continuous increase in the demand for energy
stoarge, supercapcitors have attracted strong attention due to
their distinct advantages such as high power density, long life-
time, and fast charge and discharge capability.
[1,2]
Supercapac-
itor is an ideal energy storage device to complement or replace
batteries and fuel cells in various applications ranging from
uninterruptible power supplies, pace-
makers, consumer electronics, to hybrid
electric vehicles and heavy load levelling.
[3]
However, for practical usages supercapaci-
tors also need to satisfy a few important
criteria, including high specific capaci-
tance, stable charge and discharge prop-
erty, large capacitance retention, as well as
cost-efficient and environmentally-friendly
fabrication.
[4]
These criteria to a large
extent are determined by the structure,
morphology, reactivity and binding of elec-
trode materials in the fabrication process.
Recently, vertical graphene nanosheets
(VGNS) showed great promise as super-
capacitor electrodes due to their excel-
lent electrical conductivity, large surface
area and in particular, an inherent three-
dimensional (3D), open network structure
with graphene flakes oriented perpen-
dicularly to the electrode surface, in con-
trast to the horizontal graphene.
[5]
Such
structural and morphological advantages
are expected to significantly enhance the
capacitive mechanism of charge storage
through increased ion diffusivity and ion
accessibility. Indeed, previous studies
have shown that VGNS-based electrodes had exceptionally high
power density and stable performance that are desirable for
applications such as miniaturized electronics and alternating
current (ac) line filtering.
[5–7]
However, so far VGNS electrodes
have not materialised their promises due to the low specific
capacitance, which was only a few times larger than that of
the commercial aluminum electrolytic capacitors of a similar
size.
[5]
VGNS are commonly produced using hazardous, expen-
sive purified hydrocarbon gases in a high-temperature environ-
ment (700–1000 °C) with long fabrication time (20–45 min). It
remains unclear on how to control the capacitance by adjusting
the structural and morphological features of VGNS in these
processes. Moreover, non-conductive polymeric binders are
often needed to integrate VGNS and other nano-carbon struc-
tures,
[8]
which inevitably results in increased electrical resist-
ance and reduced power and energy densities.
On the other hand, performance of carbon-based super-
capacitor electrodes can be further improved by integrating
metal oxide nanoparticles which store electrical charge through
fast and highly reversible surface redox (Faradaic) reactions.
[9]
Vertical graphene nanosheets (VGNS) hold great promise for high-perfor-
mance supercapacitors owing to their excellent electrical transport property,
large surface area and in particular, an inherent three-dimensional, open
network structure. However, it remains challenging to materialise the VGNS-
based supercapacitors due to their poor specific capacitance, high tempera-
ture processing, poor binding to electrode support materials, uncontrollable
microstructure, and non-cost effective way of fabrication. Here we use a
single-step, fast, scalable, and environmentally-benign plasma-enabled
method to fabricate VGNS using cheap and spreadable natural fatty precursor
butter, and demonstrate the controllability over the degree of graphitization
and the density of VGNS edge planes. Our VGNS employed as binder-free
supercapacitor electrodes exhibit high specific capacitance up to 230 F g
-1
at
a scan rate of 10 mV s
-1
and >99% capacitance retention after 1,500 charge-
discharge cycles at a high current density, when the optimum combination
of graphitic structure and edge plane effects is utilised. The energy storage
performance can be further enhanced by forming stable hybrid MnO
2
/VGNS
nano-architectures which synergistically combine the advantages from both
VGNS and MnO
2
. This deterministic and plasma-unique way of fabricating
VGNS may open a new avenue for producing functional nanomaterials for
advanced energy storage devices.
Adv. Energy Mater. 2013, 3, 1316–1323