VSRD International Journal of Mechanical, Civil, Automobile and Production Engineering, Vol. VI Issue I January 2016 / 1
e-ISSN: 2249-8303, p-ISSN: 2319-2208 © VSRD International Journals: www.vsrdjournals.com
RESEARCHPAPER
STRUCTURE ANALYSIS OF SHOCK ABSORBER SPRING
USING FINITE ELEMENT ANALYSIS
Vikky Kumhar
Department of Mechanical Engineering
Christian College of Engineering & Technology, Bhilai, Chhattisgarh, INDIA.
Corresponding Email ID: vask82@gmail.com
ABSTRACT
This paper analyzed the effectiveness of the shock absorber in spring frequency under load condition. The shock absorber is commonly
used at all vehicles today. The purpose of this research paper is to investigate and identified the problem in shock absorber spring
during ride a motor cycle on bump. After identified problem we can decreases stress, deformation and increases its frequency
capability by changing its coil diameter of spring. There are some problem happen at the vehicle when ride at the bumping road
condition. One of the problems is that the vehicle bounce continuously more than one times and it is called as bouncing problems. The
scope of study for this paper includes, experimental of suspension systems and bouncing problem in vehicle, apply structural analysis
and model analysis on the shock absorber spring and application of Finite Element Analysis (FEA). To study the stress pattern of
shock absorber spring in its loaded condition, a solid model of Shock absorber is prepared with the help of Creo Parametric 2.0
software. Pattern of stress distribution in 3D model of shock absorber spring is obtained using ANSYS 15.0 software. In this present
work, the obtained stresses by using finite element analysis with different coil spring as same material and validate to other research
work (reduce stress & Deformation by changing material property.
Keywords: Shock Absorber Spring, Stress concentration, Deformation, Frequency and ANSYS (FEA) etc.
1. INTRODUCTION
Motivation: Operators of automobile are exposed with
high level of vibrations. The driver and bikers work
continuously many hours on the automobile, especially
during the busy working time. These working conditions
not only harm the health and physical condition of the
driver, but also create early fatigue and reduce his
efficiency. On the other hand, present necessities for
lower expense in automobile manufacturing leads to an
important requirement for faster transportation. Under
these circumstances, upgrading the ride comfort and ride
safety of automobiles is an important requirement. This
improvement can be achieved by using a good suspension
system.
Primary conventional vehicles have only the tires as the
elastic component between road and tires, whereas tires
are unable to provide proper suspension characteristics.
Now, modern vehicles are equipped with the different
kinds of suspension systems, which are including from
the simple seat suspension to the new chassis suspension.
Seat and cabin suspensions are able to improve only the
ride comfort, whereas chassis suspension can increase
road stability besides the ride comfort of tractors.
Suspension System: A suspension system or shock
absorber is a mechanical device designed to smooth out
and dissipate kinetic energy. The shock absorbers
function is to absorb or dissipate energy. In a vehicle, it
reduces the effect of travelling over rough ground,
leading to improve ride quality, and increase in comfort
due to substantially reduced amplitude of disturbances.
Basic safety and also travelling ease and comfort to get a
car’s motorist are usually equally influenced by the
particular vehicle’s suspension method. Safety refers to
the vehicle’s handling and braking capabilities. Shock
absorbers are a critical part of a suspension system,
connecting the vehicle to its wheels. Basically shock
absorbers tend to be products which lessen a good
behavioural instinct skilled with an automobile, as well as
properly absorb the actual kinetic power. Almost all
suspension systems consist of springs and dampers,
which tend to limit the performance of a system due to
their physical constraints. Suspension systems,
comprising of springs and dampers are usually designed
for passenger’s safety and do little to improve passenger
comfort.
Objectives of Suspension System:
To provide good ride and handling performance:
o Vertical compliance providing chassis
isolation
o Ensuring that the wheels follow the road
profile
o Very little tire load fluctuation
To ensure that steering control is maintained during
maneuvering:
o Wheels to be maintained in the proper
position with respect to road surface
To ensure that the vehicle responds favorably to
control forces produced by the tires during :
o Longitudinal braking
o Accelerating forces,
o Lateral cornering forces and