International Journal of Innovative Research in Advanced Engineering (IJIRAE) ISSN: 2349-2163
Issue 05, Volume 4 (May 2017) www.ijirae.com
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CORROSION BEHAVIOR of LOW CARBONSTEEL
(SHEET METALS) in SELECTED ACIDIC MEDIUM
ZekariasE. Gebreyes
*
Allah J. Dekama Ashenafi L.Belete
School of Materials Sc& Engineering School of Materials Sc and Engineering Department of Physics
Jimma University, Ethiopia Jimma University, Ethiopia Hawassa University, Ethiopia
hgoldnet@gmail.com hawwiallah@yahoo.com ashenafibeletescienceh@gmail.com
Manuscript History
Number: IJIRAE/RS/Vol.04/Issue05/MYAE10081
Received: 30, March 2017
Final Correction: 19, April 2017
Final Accepted: 30, April 2017
Published: May 2017
Abstract— Low carbon sheet metals are one of the widely used materials in the industrial sector, it will have a frequent
contact with different chemicals, due to relative availability, its cost and the like. The main drawback of this metal is it
corrodes easily when exposed to different environment. The research aims at investigating the corrosion rate of low
carbon steel, specifically sheet metals in the acidic medium (Nitric Acid, sulphuric acid and hydrochloric Acids each with
concentration of 1.0M, 1.5M and 2.0M). The sample coupons with known weight were immersed in the sample media
(Nitric Acid, Sulphuric acid and Hydrochloric Acids) for five days and the weight loss measurement were taken with the
interval of 24hrs. Different research revealed that the presence of corrosion of low carbon sheet metals in HCl, HNO
3
and
H
2
SO
4
solutions are credited to the presence of water, air and H
+
which accelerated the corrosion processes. To fulfil the
aim of this research weight loss was calculated from the measured weight values. And the calculated value shows, the rate
of attack increases with increase in time and molar concentration of the acids, the weight loss and corrosion rate becomes
high in Nitric acid and the least in hydrochloric acids. Finally, corrosion in Nitric acid exhibits colourful appearance due
to the evolution of Nitrogen (II) oxide gas.
Keywords— Low Carbon sheet metals, Acidic Medium, Corrosion rate, Weight loss, Molar Concentration
I. INTRODUCTION
Low carbon steel is one of the most important materials that meet the strength requirements because most of its properties
like its optimal strength to weight ratio, good cost to weight ratio, availability, ability to be readily supplied at relatively
cheap price in range of different product forms with useful range of materials properties, possibility of enhancing desired
mechanical properties by heat treatment, worldwide existence of abundant quantities of iron ore with in earth crust from
which steel originates and possibility to produce the alloy from the ore using relatively economical extraction, refining
alloying and fabrication, make the steel to be selective for structural works [1]. Corrosion of low carbon steel especially on
sheet metals and the formation of corrosion products like iron oxides is one of the factors that obstruct the wide range in
usage. Corrosion is believed to be an abiotic process of chemical reactions. It was generally agreed by most of the researches
that carbon steels are generally attacked by uniform corrosion or general corrosion. Corrosion can be arise on low carbon due
to a number of variables and complicate the course of corrosion in different ways such as chloride, sulphate, humidity and
temperature [2]. So on time monitoring and inspection is required to alleviate the wide range of destruction and to propose
the mechanisms as well as to take an on time action. This work aims at examining the corrosion rate of low carbon sheet
metals in the acidic medium using gravimetric method.
II. MATERIALS AND METHODS
Materials used for this work were low carbon steel prepared in the mechanical workshop of Hawassa University in Hawassa
Ethiopia. The chemical compositions of these materials are as shown in Table 1. The samples are sheet of metals with1 mm
thickness was mechanically press-cut into 5 ×5 cm coupons and perforated at the center with holes to allow the passage of
threads.