International Journal of Current Engineering and Technology E-ISSN 2277 – 4106, P-ISSN 2347 – 5161
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Review Article
358| MITCOE, & DIAT, Pune, AMET-2017, IJCET INPRESSO Special Issue-7 (March 2017)
Effect of Different types of Baffles on Heat Transfer & Pressure Drop of
Shell and Tube Heat Exchanger: A review
Swapnil S.Kamthe
*
and Shivprakash B.Barve
†
Department of Mechanical Engineering, MAEERǯs MITCOE, Pune411038, Maharashtra, India
Accepted 12 March 2017, Available online 16 March 2017, Special Issue-7 (March 2017)
Abstract
Diverse sorts of heat exchangers are broadly utilized as a part of many design applications, for example, petroleum
refining, refrigeration, cooling, nourishment industry, and so forth. Among various sorts of heat exchangers,
manufacturing of shell and-tube heat exchanger is easy and multi-reason application conceivable outcomes for
vaporous and fluid media in an extensive temperature and pressure territory. This paper manages a survey of
exploratory research work that plans to look at the impacts of various baffles sorts on pressure loss and heat transfer
in heat exchanger. Baffle is one of the basic part considered in design of STHE. Confuses, having an essential piece of
STHE, offer help to keep of support tubes in bundle and as shell side it also helps to maintain the speed of stream.
Different sorts of baffles are utilized as a part of STHEs. For example segmental, flower, ring, trefoil hole, plate and
doughnut sort and helical. Be that as it may, conventional HX with segmental baffle indicate low heat exchange
proficiency and extensive pressure loss. From the present review it can be inferred that helical baffles fill in as an all
the more encouraging innovation due to having less loss of pressure in shell, better heat exchange execution, less
fouling and less liquid incited vibration.
Keywords: Baffles, Shell and Tube HX, Pressure drop, heat transfer coefficient, fouling, Fold baffles, Baffle shape.
1. Introduction
1
Heat exchanger is an imperative mechanical assembly
in general fields, for example, petroleum refining,
refrigeration, cooling, nourishment industry, and so
forth. Among the distinctive sorts of heat exchangers,
shell-and tube heat exchanger contain many points of
interest, for example, solid structure, develop
procedures and wide pertinence, which make it
generally used in different industries.
The main considerations influencing the efficiency
of STHE are turbulence, pressure drop, heat exchange
coefficient, fouling, and proportion or amount of
stream rates on tube to shell side, length of heat
exchanger and baffle types. By expanding turbulence
power level, resistance to stream also expanded, which
upgrades the heat exchange adequately. Heat exchange
rate can be improved with high pressure loss however
it prompts to increase in power consumption, which is
its real downside. Thus, estimation of streamlined
pressure drop for ideal heat exchange rate and power
utilization is utilized. More prominent heat exchange
coefficient increases the heat exchange rate. Heat
exchange coefficient increased by increasing flow rate
at shell and tube side, coil diameter and pitch and also
by applying counter-stream design. Fouling ought to be
*Corresponding author: Swapnil S.Kamthe
low in heat exchanger for good execution. Fouling
principally relies on upon liquid structure, tube wall
temp and material of pipe. For heat exchanger as
length decreases ratio of heat exchange to pressure
loss increase. In this way, more turbulence, lower
pressure drop, higher heat exchange coefficient and
additionally less fouling are a portion of the
components required for getting better execution of
shell and tube heat exchanger (Yingshuang Wang et al.,
2011).
The customary segmental baffle (SB-STHX) heat
exchanger with have many detriments, for example,
drop of pressure is high, low heat exchange efficiency,
shell-side stream caused hurtful vibration to tube
bundle. At the point when the customary segmental
baffle are utilized as a part of STHX, for counter
balancing the higher pressure drop higher pumping
power is required under a similar heat stack.
Consequently, another sort of STHX utilizing diverse
sorts of baffle may accomplish higher heat exchange
proficiency and lower pressure drop. Two reliant
elements that impacting on capital and working
expenses of the heat trade frameworks are pressure
drop and heat exchange. Keeping in mind the end goal
to enhance the execution, higher heat exchange
productivity and moderately bring down pressure
drop heat exchangers with various sorts of baffle are
produced, for example, rod baffle and helical baffle