International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 05 | May -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1146
ANALYSIS OF WEAR BEHAVIOR OF D6 TOOL STEEL BY INFLUENCE OF
CRYOGENIC TREATMENT
R.H.Naravade
1
, A.P.Aher
2
1
Lecturer in Mechanical Engineering Department, P.Dr.V.V.Patil Polytechnic Loni, Maharashtra, India
2
Sr.Lecturer in Mechanical Engineering Department, P.Dr.V.V.Patil Polytechnic Loni, Maharashtra, India
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Abstract - In Present work, the special effects of
cryogenic treatment on the wear performance of D6 tool steel
are noted. For present work, : -63` C as shallow cryogenic
temperature and -185`C as deep cryogenic temperature are
used. The special effects of temperature (deep & Shallow, time
(at 20 and 40 h) on the wear performance of D6 tool steel are
studied. Wear tests are performed using a pin-on-disk
wear tester to which different loads & velocities are applied.
The results show that the treatments decrease the retained
austenite and hence get better the wear hardness & resistance.
Due to more homogenized carbide allocation as well as the
exclusion of the retained austenite, the profound cryogenic
action demonstrated more enhancement in wear resistance
& hardness weigh against with the shallow cryogenic
treatment. By increasing the custody time at
temperatures, supplementary retained austenite is
transformed addicted to martensite; thus, the wear
resistance is enhanced and further hardness are observed.
The blend of heat treatment has to be optimised. For that
reason DoE is performed. The DOE is done with minitab 16.
Developed optimum runs with help of RSM by Box-Behnken
design.
Key Words: D6 tool steel, cryogenic treatment (CT),
wear behaviour, DOE, RSM
1. INTRODUCTION
Tribology is the study of the friction, wear and
lubrication deals with engineering surfaces with
understanding surface interfaces in detail and then
proposing improvements for specific applications. One of the
important objectives in tribology is to regulate magnitude of
frictional forces per the requirement of minimum or
maximum frictional force in application. To regulate the
fictional force we should understand the fundamentals of
frictional process and should obtain for all conditions of
sliding velocity, temperature, surface finish and material
properties.
Years of research in tribology explains the friction
and wear properties of a given material are not its intrinsic
properties, but governed by on many factors correlated to a
specific application. Quantitative values for friction and wear
in the forms of wear rate and coefficient of friction governed
by the following basic group parameters:
The structure of the system, i.e. its components and their
relevant properties;
The operating variables, i.e. temperature, load (stress),
time and kinematics;
Mutual interface of the system components.
2. AISI D6 TOOL STEEL
Tool steels are urbanized to resist wear at
temperatures of forming as well as cutting applications. Tool
steel is used on a ample range of applications where wear
resistance, toughness and other properties are noted for
optimal performance. They are mostly alienated into six
categories: high speed, cold and hot work, shock resisting,
mould and special function tool steels [1].
Commonly, many more tool steels accomplish the
requirements for a certain application, so final selection is
directed by considering the tool life, cost of material and
fabrication. Practical factor affecting the tool life is adhesion
wear [1].
Even if the high abrasion resistance of D6 tool steels
is pleasing for cold-work applications, turning and milling
operations during manufacturing of finished dies and
moulds are complicated.
3. APPLICATIONS OF D6 TOOL STEEL
Forming rolls, Measuring tools, slitting cutters,
master tools, blanking, thread rolling, forming, extrusion,
drawing lamination , coining dies ,heading tools, edging rolls,
beading rolls, intricate punches, long punches, decorative
knives, spinning tools, mill rolls, moulds for pressing
abrasive powders, hunting knives, etc.
4. LITERATURE REVIEW
In tool steels, after the conventional heat-treatment a
low percentage of austenite is retained and noted as
‘‘retained austenitedz. Due to the retained austenite in soft
phase could reduce the product life in steels and, can be
transformed into martensite in working conditions. The
transformed martensite may cause numerous problems in
working tools.
Bourithis et.al [1] studied AISI D2 and O1 i.e. commercial
cold work tool steels. The above said tool steels was given
heat treatment in order to obtain the same hardness
700VHN i.e. 60 HRC and consequently tested in three
different modes of wear, namely in adhesion, three-body and
two-body abrasion, by using pin-on-disk, dry sand/rubber
wheel apparatus and pin abrasion on SiC, respectively.