CoMoNi Catalyst Texture and Surface Properties in Heavy Oil
Processing. Part II: Macroporous Sepiolite-Like Mineral
Victoria S. Semeykina,*
,†,‡,§
Ekaterina V. Parkhomchuk,
†,‡,§
Alexander V. Polukhin,
†,‡
Pavel D. Parunin,
†,‡,§
Anton I. Lysikov,
†,‡
Artem B. Ayupov,
†
Svetlana V. Cherepanova,
†,‡
Vasily V. Kaichev,
†
and Tatyana S. Glazneva
†,‡
†
Boreskov Institute of Catalysis SB RAS, Lavrentieva Avenue 5, Novosibirsk 630090, Russia
‡
Novosibirsk State University, 2 Pirogova Street, Novosibirsk 630090, Russia
§
Research and Education Center, Novosibirsk State University, 2 Pirogova Street, Novosibirsk 630090, Russia
* S Supporting Information
ABSTRACT: A set of novel CoMoNi hydrotreating catalysts
supported on sepiolite-like mineral and modified by H
3
PO
4
have been prepared and studied in hydrodesulfurization
(HDS) and hydrodemetallization (HDM) of heavy Tatar oil
with extremely high viscosity and sulfur content. Catalysts had
a multiphase composition, represented by calcium/magnesium
oxides, silicates, or phosphates, and were found to be of great
interest for studying the role of support surface properties in
heavy oil hydrotreating. For monitoring the catalyst properties,
all the samples have been investigated by X-ray diffraction
(XRD), X-ray fluorescence spectroscopy (XFS), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy
(TEM), CO- and CDCl
3
-Fourier transform infrared (FTIR), mercury porosimetry, and N
2
adsorption methods. The catalyst
with a small phosphate content showed higher initial HDS conversion due to the more developed specific surface area, increased
Lewis acidity, and better active component distribution; however, the sulfur removal substantially reduced during 240 h on
stream. The sample with a high amount of phosphates demonstrated better stability, higher HDM, and hydrocracking/
hydroisomerization activity despite lower acidity and poor active phase dispersion that may be accounted for by the higher
fraction of macropores.
1. INTRODUCTION
A typical catalyst employed for crude oil hydrotreatment
conventionally includes shaped alumina-supported Mo sulfide
promoted by Co or Ni. According to the widely known theory
of Co(Ni)MoS active species, proposed by Topsoe et al.,
1
for
the best catalytic performance structure of active component
should be represented by slabs of MoS
2
with edges decorated
by promoter atoms. Two types of active sites have been put
forward in this hypothesis: the edge sites, responsible for direct
desulfurization/denitrogenation of reactant molecules, and
brim sites, exhibiting activity both in HDS/HDN and
hydrogenation.
The remote control theory, proposed by Delmon et al.
2,3
turns particular attention to the effect of hydrogen spillover:
migration of hydrogen forming on Co(Ni)S
x
phase (donor) to
MoS
2
species (acceptor). The theory emphasizes that support
properties such as isoelectric point, acidity and continuity as
well as a distance between donor and acceptor species directly
affect the hydrogen spillover rate. It should be stressed that
accordingly to P. Baeza et al.
4
sepiolite was shown to be the
most effective support from this point of view.
Various admixtures such as alkaline and earth metals, boron,
phosphorus, and inorganic oxides are proved to influence the
catalytic performance of alumina-supported Mo sulfide
promoted by Co or Ni. Apart from shifting acid-base
properties of the support, they result in changing the active
component characteristics such as dispersion and an electronic
state. Despite some contradictory data reported on similar
catalytic systems, most researchers accept the proposal that
fluoride additives
5
and oxide additives such as SiO
2
,
6,7
B
2
O
3
,
7,8
and P
2
O
5
9,10
increase Lewis/Bronsted acidity of the support
and enhance hydrocracking/isomerization activity with hydro-
desulfurization (HDS) being slightly increased, decreased, or
unchanged that suggested the presence of two types of catalytic
sites, the sites on the molybdenum sulfides responsible for
hydrogenation and C-S(N) bond cleavage and the support
acidic groups providing hydrocracking and isomerization.
However, the effect of admixtures on active component
dispersion was also taken into consideration: it was shown
that phosphorus, silica, and boron additives diminished active
Received: March 29, 2016
Revised: July 29, 2016
Accepted: August 1, 2016
Article
pubs.acs.org/IECR
© XXXX American Chemical Society A DOI: 10.1021/acs.iecr.6b01208
Ind. Eng. Chem. Res. XXXX, XXX, XXX-XXX