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2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Adv. Mater. 2010, 22, 3027–3031 3027
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COMMUNICATION
By Yingying Zhang,* Chris J. Sheehan, Junyi Zhai, Guifu Zou, Hongmei Luo, Jie Xiong,
Y. T. Zhu, and Q. X. Jia*
Polymer-Embedded Carbon Nanotube Ribbons
for Stretchable Conductors
The creation of stretchable electronics is emerging as one
of the most interesting research topics in materials science
and technology.
[1,2]
Devices that are stretchable, foldable, and
deformable into complex curvilinear shapes can enable many
new applications that would be impossible to achieve by con-
ventional rigid electronics. Examples of such applications range
from flexible displays, electronic eyeball cameras to stretch-
able electronic implants and conformable skin sensors.
[3–6]
One of the major challenges towards stretchable electronics
is the development of stretchable electrical wiring that is both
conductive and stretchable. To fabricate stretchable conductors,
one strategy which has been developed in recent years is to
fabricate wavy or net-shaped conductive structures by releasing
pre-strained elastic substrate with conductive materials lying on
it.
[7]
Different stretchable conductors, such as metal-coated net
films, wavy one-dimensional metal ribbons or two-dimensional
metal membranes have been demonstrated based on the above
strategy.
[8–11]
Another strategy is to utilize conductive materials
with large aspect ratio or in liquid state,
[12,13]
which can bridge
cracked regions to maintain them conductive under tensile
strains.
Carbon nanotubes (CNTs) have high aspect ratio, good
conductivity, as well as high thermal stability and mechan-
ical robustness,
[14]
which make them very promising mate-
rials for stretchable conductors. Although CNT films have
been extensively studied for making flexible and transparent
electrodes,
[15–18]
their stretchability has been rarely explored.
Very recently, composite films made from CNTs/ionic liquid/
fluorinated copolymer with punched net-shaped holes were
reported as elastic conductors, which showed deteriorated
conductivity when stretched.
[2]
This rubber-like composite was
black in color. Transparent CNT films with randomly distributed
CNTs were also reported as elastic conductors, where the films
remained conductive under linear strains up to 700%. However,
their conductivity decreased superlinearly with strains.
[19]
Here, we report a transparent stretchable conductors that
can maintain stable conductivity under repetitive stretching,
in which well-aligned CNT ribbons are embedded in
poly(dimethylsiloxane) (PDMS) (hereafter defined as CNT/
PDMS film for convenience). Since the demonstration of CNT
ribbons being directly drawn from CNT forests,
[20]
exciting
applications of CNT ribbons such as high-performance CNT
fibers,
[21]
flexible loudspeakers
[22]
and binder-free anodes
[23]
have been explored. CNT ribbons represent a unique CNT
assembly in which aligned millimeter-long CNTs form bun-
dles with neighbor CNTs along their axial direction,
[24]
keeping
the ribbons continuous up to meters. This implies that CNT
ribbons may be stretched and remain continuous if the CNTs
can slide in the axial direction against each other under uniaxial
strains. To investigate the stretchability of this unique CNT
assembly, we measured the dependence of resistance on the
tensile strain. Compared with the deteriorated conductivity of
the reported CNT films under strain,
[2,19]
the conductivity of our
CNT/PDMS film remains stable under linear tensile strain after
the first several cycles of stretching/releasing. The results show
that CNT ribbons can be used as stretchable conductors with
stable conductivity under tensile strain up to 100%.
The CNT ribbons used in this study were directly drawn
from well-aligned CNT (multi-walled carbon nanotube, MWNT)
forests. Figure 1a shows a side view of scanning electron micro-
scope (SEM) image of the CNT forest, in which the CNTs are
straight and parallel to each other. The CNT forest has a height
around 0.6 mm, and the CNTs in it are continuous from the
bottom to the top. As reported in our previous work,
[24]
only this
kind of well-aligned CNT forest enables the drawing of contin-
uous CNT ribbons. An edge of the forest, where CNT ribbons
are drawn out, is shown in the right side of Figure 1a as well as
in the left side of Figure 1b. Figure 1b shows the top view of the
CNT ribbons drawn from the CNT forest. The ribbons are uni-
form and aligned along the drawing direction (shown by arrow).
As shown in a magnified SEM image (Figure 1c), curved CNTs
exist in the ribbons although they are aligned macroscopically.
The CNT ribbons were further studied by transmission elec-
tron microscope (TEM). Figure 1d shows a macroscopic TEM
image of the ribbons, where aligned CNTs dominate the whole
structure. A magnified TEM image is shown in Figure 1e,
which shows clearly the existence of CNT bundles and the DOI: 10.1002/adma.200904426
[*] Dr. Y. Y. Zhang, Dr. J. Y. Zhai, Dr. G. F. Zou, Dr. H. L. Luo,
[+]
Dr. J. Xiong, Dr. Q. X. Jia
Center for Integrated Nanotechnologies
Los Alamos National Laboratory
Los Alamos, NM 87545 (USA)
E-mail: yyzhang@lanl.gov; qxjia@lanl.gov
C. J. Sheehan
Superconductivity Technology Center
Los Alamos National Laboratory
Los Alamos, NM 87545 (USA)
Dr. Y. T. Zhu
Department of Material Science and Engineering
North Carolina State University
Raleigh, NC 27695 (USA)
[ +] Present address: Department of Chemical Engineering,
New Mexico State University, Las Cruces,
NM 88003, (USA)