International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 07 | July -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2386
Computational Heat Transfer and Fluid Dynamics Analysis for
Titanium Dioxide (TiO2) Deposition
Rahul Kumar
1
, M.K. Chopra
2
1
P.G. Scholar, Dept. Of Mechanical Engineering, R.K.D.F Institute of Science & Technology, Bhopal, M.P., India
2
Vice Principal, Dean Academic & Head, Dept. Of Mechanical Engineering,
R.K.D.F Institute of Science & Technology, Bhopal, M.P., India
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Abstract – This paper suggests the best possible model of
Computational Fluid Dynamics to simulate the process of
deposition of Titanium Dioxide (TiO2) over a substrate formed
as a result of pyrolysis of Titanium Tetraisopropoxide(TTIP) as
a precursor and argon as carrier gas. As a result of pyrolysis of
TTIP if the solid particles of TiO2 gets formed before
impinging the substrate then Discrete Particle Model (DPM)
has to be applied or else if the formation of TiO2 is in vapor
form and its particles are formed after impinging the
substrate where it has to be deposited then Species Transport
Model (SPM). After carrying out literature reviews it has been
found that SPM is the best model to solve the phenomena of
TiO2 formation as a result of TTIP pyrolysis and for finding the
deposition rate thickness.
Key Words: Pyrolysis, Impinging, Titanium Dioxide,
Discrete Particle Model, Species Transport Model.
1. INTRODUCTION
Titanium Dioxide (TiO2) is of much relevance and is used
extensively for the industrial purposes due to its optical,
chemical and electrical properties. Out of all the applications
the water splitting as in the case of electrolysis can be done
using TiO2 as electrode and light as a current source thus we
call it photolysis of water [1]. This photolysis of water gives
us hydrogen gas which can be further used as energy sources
for the various applications. For the proper photolysis of
water using TiO2 as electrode the deposition of TiO2 over a
substrate should be proper. There are several processes of
TiO2 formation and deposition over a substrate but the
formation of TiO2 by the pyrolysis of the Titanium
Tetraisopropoxide (TTIP) and its deposition on the substrate
using argon as carrier gas is considered to be cost effective,
which also allows the controlling of the microstructure [2-7].
This process of pyrolysis can be attempted for various
ranges of temperature, pressure and concentration of
precursor. The proper combination of all these parameters
decides the deposition thickness of TiO2 over the substrate,
so one need to carry out the Computational Fluid Dynamic
(CFD) analysis in order to estimate the optimized parameter
for achieving the required deposited thickness of TiO2 over a
substrate.
2. LITERATURE REVIEW
Yiyang Zhang et al performed experiments and found that
Nanoporous TiO2 thin films are deposited directly onto
substrates by a one-step stagnation flame synthesis with
organometallic precursors. Intensive study related to
deposition mechanism in the stagnation-point boundary
layer was carried out by them. The radial profile of
nanoparticle deposition flux for the first time was measured
using a novel method of concentric collecting rings, which
depicted similar trend with the heat flux profile of
stagnation-point flows. Then they developed the
mathematical model of nanoparticle transport and
deposition in the stagnation-point boundary layer for further
clarifying experimental results, especially the effects of
substrate temperatures and in-situ produced particle sizes.
Both thermophoresis in an inner part of boundary layer and
thermal compression/expansion of the gas phase are found
to play important roles in determining the deposition flux.
The contribution of Brownian diffusion, determined by a
thermophoretic Peclet number, is inappreciable compared to
thermophoresis until particle diameter is as small as 2 nm.
The results in this work support a conclusion of size-
independence of the thermophoretic velocity, implying that
the rigid-body collision assumption of Waldmann's formula
is not accurate for small particles especially less than 10 nm.
This study can be generally applied to other deposition
techniques of thin films [2].
Erik D. Tolmachoff et al proposed a new method to fabricate
nanocrystalline titania (TiO2) films of controlled crystalline
size and film thickness. The method uses the laminar,
premixed, stagnation flame approach, combining particle
synthesis and film deposition in a single step. A rotating disc
serves as a combination of substrate-holder and stagnation-
surface that stabilizes the flame. Disc rotation repetitively
passes the substrates over a thin sheet, fuel-lean ethylene–
oxygen–argon flame doped with titanium tetra isopropoxide.
Convective cooling of the back side of the disc keeps the
substrate well below the flame temperature, allowing
thermophoretic forces to deposit a uniform film of particles
that are nucleated and grown via the flame stabilized just
below the surface. The particle film grows typically at ~1
μm/s. The film is made of narrowly distributed, crystalline
TiO2 several nanometers in diameter and forms with a 90%
porosity. Analysis shows that the rotation of the stagnation-