International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 03 Issue: 06 | June-2016 www.irjet.net p-ISSN: 2395-0072
© 2016, IRJET | Impact Factor value: 4.45 | ISO 9001:2008 Certified Journal | Page 734
Diagnostic Tools to Revive Sick Manufacturing Units using SPC
(Statistical Process Control) Technique: A Review
Mamta Parmar
1
, Er. Harpreet Singh Oberoi
2
, Er. Gaurav Kalia
3
, Harpreet Kaur
4
1, 4
Assistant Professor, Department of Applied Sciences,
2,3
Assistant Professor, Department of Mechanical Engineering
Chandigarh Engineering College, Landran, Punjab, India
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Abstract - SPC is the most effective way for enhancing the
quality process by systematically minimizing various
assignable/special causes of variations. The application of
Statistical Process Control techniques requires many skills
such as management, statistical, teamwork, Brainstorming
and Planning as well to get the intended results. Control
charts are utilized by industrial units to augment quality of
products and to minimize wastage but other aspects are
equally important for the effective implementation of SPC in
organizations. This paper depicts implementation of the
Statistical Process Control techniques in various
manufacturing units. In this research paper, various articles
on the implementation of Statistical Process Control
techniques in the manufacturing units are examined for the
review.
Keywords: Statistical Process Control, Quality, Process
effectiveness, 7QC Tools.
1.INTRODUCTION
SPC is an analytical decision making tool which allows you
to see whether a process is working effectively so that
preventive measures can be taken at right time. In this era
of strains on the resources and rising costs of
manufacturing, it becomes apparent that decisions must
be taken on the facts, not just opinions by gathering and
analyzing data.
I. Introduction:
SPC is an analytical decision making tool which allows you
to see whether a process is working effectively so that
preventive measures can be taken at right time. In this era
of strains on the resources and rising costs of
manufacturing, it becomes apparent that decisions must
be taken on the facts, not just opinions by gathering and
analyzing data.
1.1 Control Charts:
The foundation for SPC was laid by Dr. Walter Shewhart
working in the Bell Telephone laboratories in the ͳ9ʹͲ’s
conducting research on methods to improve quality and
lower costs. He developed the concept of control with
regard to variation, and came up with SPC charts which
provide a simple way to determine if the process is in
control or not. Dr. W. Edwards Deming built upon
Shewhart’s work and took the concept to Japan following
World war II. There, Japanese industries adopted the
concept whole heartedly resulting high quality of Japanese
products and are considered world renowed products. Dr.
Deming is famous through out Japan as a DzGod of qualitydz.
A typical control chart has control limits set at values such
that if the process is in control, nearly all points will lie
within the upper control limit (UCL) and the lower control
limit (LCL).
Fig.1 shows Sample of Control Chart
1.2 Basic 7 QC tools
1. Check Sheet
2. Histogram
3. Pareto Chart
4. Cause and Effect Diagram
5. Flow Chart
6. Control Chart
7. Scatter Diagram